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Box Rocket - 2003 TRD Doublecab

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Old 10-08-2010, 12:55 PM   #1
Box Rocket [OP] Box Rocket is offline
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Box Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shed
 
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Name: Adam
Joined: Mar 2010, #32389
Location: Syracuse, Utah
Age: 41
Gender: Guy
Posts: 5,396
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Box Rocket - 2003 TRD Doublecab

I picked up this 2003 DC in Feb of 2010. Wanted one for a long time and wanted to get back into a 'minitruck' since I'd had a couple older Toyotas in the past. I've mainly been a Land Cruiser guy but I had an '85 and a '93 SAS pickup too and I loved both of those trucks but needed more seating so the DC Tacoma seemed like a great option.


Table of Contents:
Trail Gear rock sliders: http://www.tacomaworld.com/forum/1st...ml#post2258497


OME Suspension: http://www.tacomaworld.com/forum/1st...ml#post2258506


Painting Wheels: http://www.tacomaworld.com/forum/1st...ml#post2258511


Bedrack build: http://www.tacomaworld.com/forum/1st...ml#post2258516


Rear bumper Phase 1: http://www.tacomaworld.com/forum/1st...ml#post2309813


Trail Gear Low Profile Front Bumper Phase 1: http://www.tacomaworld.com/forum/1st...ml#post2538178


33x10.50 BFG KM2: http://www.tacomaworld.com/forum/1st...ml#post2591338


Rear Seat Platform: http://www.tacomaworld.com/forum/1st...ml#post2762128


Snugtop XTR Camper: http://www.tacomaworld.com/forum/1st...ml#post2873208


OME D6XL AAL: http://www.tacomaworld.com/forum/1st...ml#post2978032


Interior Mods (Radio/Deck/Fire): http://www.tacomaworld.com/forum/1st...ml#post3058027


Trail Gear Low Profile Front Bumper Phase 2 (Lightbar): http://www.tacomaworld.com/forum/1st...ml#post3058031


Snugtop Mods (Shovel/Hilift): http://www.tacomaworld.com/forum/1st...ml#post3058035


Bedrack Mods (CO2, Cargo Boxes): http://www.tacomaworld.com/forum/1st...ml#post3106638


BAMF BPV Bracket: http://www.tacomaworld.com/forum/1st...ml#post4048472


Custom Switch Panel: http://www.tacomaworld.com/forum/1st...ml#post4231444


Magnaflow Muffler: http://www.tacomaworld.com/forum/1st...ml#post4470746


Rear Bumper Phase 2 (Spare Tire swing out): http://www.tacomaworld.com/forum/1st...ml#post4610513


Rear Frame Plates: http://www.tacomaworld.com/forum/1st...ml#post4624516


Custom IFS Skidplate: http://www.tacomaworld.com/forum/1st...ml#post4877312


Custom Transmission Skidplate: http://www.tacomaworld.com/forum/1st...ml#post4937435


http://www.tacomaworld.com/forum/1st...ml#post4957175


Custom Belly Skidplate: http://www.tacomaworld.com/forum/1st...ml#post5024009


Suzuki Reno Seat Swap: http://www.tacomaworld.com/forum/1st...ml#post5343314


Rear Bed Seats: http://www.tacomaworld.com/forum/1st...ml#post5343314


Custom Rear Bed Deck: http://www.tacomaworld.com/forum/1st...ml#post5724343


Custom Roof Rack: http://www.tacomaworld.com/forum/1st...ml#post5933723


Rear Bumper Phase 3 (Second Swingout): http://www.tacomaworld.com/forum/1st...ml#post6111156


33x12.50 Goodyear MTR: http://www.tacomaworld.com/forum/1st...ml#post6217319


4Crawler 1" Body Lift: http://www.tacomaworld.com/forum/1st...ml#post6631986


Front Bumper Phase 3 (New Lightbar/HIDs): http://www.tacomaworld.com/forum/1st...ml#post6705019


Rear Shock Relocation: http://www.tacomaworld.com/forum/1st...ml#post6886148


Trail Gear Ubolt Flip: http://www.tacomaworld.com/forum/1st...ml#post6888239


Spidertrax 1.25" Wheel Spacers: http://www.tacomaworld.com/forum/1st...ml#post7091016


Smittybuilt CatchAll Seat Covers: http://www.tacomaworld.com/forum/1st...ml#post7251602


Fridge Slide: http://www.tacomaworld.com/forum/1st...ml#post7372987


Bedrack Mod (RTT): http://www.tacomaworld.com/forum/1st...ml#post7359665


315/75R16 BFG AT: http://www.tacomaworld.com/forum/1st...ml#post7488335


Shovel/Hilift to bumper: http://www.tacomaworld.com/forum/1st...ml#post7766899









Current Mod list:

Engine/Drivetrain:
All stock.
3.4L V6
Stock gearing
Auto Trans
TRD E-locker Rear
Magnaflow 14" muffler/exhaust


Suspension:
Old Man Emu 882 front coils
Old Man Emu Nitrocharger Sport front shocks
JK 10mm Trim packer
Cornfed Suspensions front diff drop
Old Man Emu Dakar rear leaf springs
Old Man Emu D6XL Add a leaf
Old Man Emu Nitrocharger Sport rear shocks (relocated with custom crossmember)
All Pro Offroad 1.5" rear shackles
BAMF BPV Relocation Bracket
Extended rear brake line
1" 4Crawler Body Lift
4Crawler axle relocation plates
TG ubolt flip

Wheels/Tires:
33x12.50 R15 BFGoodrich KM2
15x8 Ultra Motorsport En4cer Type 181 Wheels (rattle canned Graphite)
33x10.50 R15 BFG KM2 spare tire on 15x7 factory steel rim (rattle canned black)
Spidertrax 1.25" wheel spacers

Armor/Protection:
Trail Gear Low Profile Front bumper modified with additional top plate and light tabs
Trail Gear Rock sliders
Box Rocket Fab rear bumper w/ dual swingout
Box Rocket Fab IFS/trans/Belly skids
Box Rocket Fab rear Frame Reinforcement Plates

Interior:
Alpine Head Unit w/iPod connectivity
Uniden 520XL Pro CB Radio w/ external speaker
Maglite
Fire extinguisher
Custom in dash switch panel
Suzuki Reno front bucket seats
SmittyBuilt Carryall seat covers
Rear Expedition platform for Fridge/photo gear (installs in rear seat location)
Box Rocket Fab seat cradle with OEM bucket seats in bed. (Seating for 7)

Exterior Other:
Box Rocket Fab Bedrack
Snugtop XTR Canopy
Thule Load bars
Glassworks 4.5" Front Fenders
OEM Bugshield (removed)
Painted Grill
Removeable bed deck with mounts for CO2 and ARB Fridge
Tepui Kukenam Sky RTT

Lighting/Electrical:
Hella Optilux 7" HIDs with internal ballasts
Hella Matador Aux work/camp lamp
OTRATTW Rocker Switches
LED rock lights
Aux power outlet in bed
GoPro Hero3 Silver

Recovery Gear/Other:
On-board Mobile 20lb CO2
Hi Lift Jack
Shovel
Various tow straps
various recovery shackles
Snatch Block
Maxtrax traction aids



But back to the beginning.....
Here it is when I got it. 2" spacer lift and 32's.


I was planning on using it as soon as I could so the first order of business was some sliders. I got a set of TrailGear sliders and got them welded up in my garage and installed.














Sliders all finished up.


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Old 10-08-2010, 12:56 PM   #2
Box Rocket [OP] Box Rocket is offline
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Box Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shed
 
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Name: Adam
Joined: Mar 2010, #32389
Location: Syracuse, Utah
Age: 41
Gender: Guy
Posts: 5,396
Box Rocket's Tacoma Gallery
Next up was the suspension. I had OME suspension for a while on my old FJ40 andit worked well until I needed something bigger. Also have OME suspension on my 80 Series Land Cruiser so I had a good idea what to expect. I looked at ICON, Allpro, SAW and other coilovers but in talking with Kurt at Cruiser Outfitters who happens to be local it sounded like as great as the coilovers may be, they just don't hold up well through Utah winters and the road salt corrodes the bodies quickly, and they need to be rebuilt almost every year. I wanted less hassle so I went ahead with a full OME setup. I went with 882 coils up front since I'll eventually get bumpers and a winch. Used the OME Dakar springs in the rear. Along with new ubolts, OME Nitrocharger Sport shocks, exhaust drop bracket, greasable shackles. I also added a 10mm trim packer from a Jeep JK up front. It fits perfectly and gave me just a bit more room up front.

Old stock suspension with rear blocks was tired and needed to come out.

Before


After


stock springs next to the new Dakars


Exhaust bracket


Rear end all buttoned up


On to the fronts. Out with the old.....






...in with the new.




New stance. Looked pretty good and the ride felt pretty stiff initially on the road but man what a difference in the dirt. The suspension has since broken in nicely and rides great.


CV angle was a little steep


I know its effectiveness is debated heavily, but I went ahead and got a diff drop kit from cornfed suspensions. Seems to have helped.
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Old 10-08-2010, 12:58 PM   #3
Box Rocket [OP] Box Rocket is offline
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Box Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shed
 
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Name: Adam
Joined: Mar 2010, #32389
Location: Syracuse, Utah
Age: 41
Gender: Guy
Posts: 5,396
Box Rocket's Tacoma Gallery
Next up. Wheels. I didn't mind the style of the Ultra Motorsport wheels that were on the truck but the previous owner had taken it to a carwash and the attendant had sprayed the wheels with some type of cleaner that ruined the finish. Feeling like I might go with different wheels eventually anyway, I decided to just paint them rather than have them blasted and powdercoated. I cleaned them up, a few coats of primer, a few coats of Gloss Black Rustoleum, and several coats of Rustoluem Clearcoat.





before/after


back on the truck


Later I added some TRD stickers that I got from SockMonkey


Oh and I forgot to mention I added some 20% tint to the front windows.
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Old 10-08-2010, 12:59 PM   #4
Box Rocket [OP] Box Rocket is offline
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Box Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shed
 
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Name: Adam
Joined: Mar 2010, #32389
Location: Syracuse, Utah
Age: 41
Gender: Guy
Posts: 5,396
Box Rocket's Tacoma Gallery
I wanted to improve my bed storage a bit and I had plans for a roof top tent in the future so I got started building a bed rack that I had been designing in my mind for a while.







The narrow slots on either side of the rack are for an adjustable tie-down track that I have. I used a bike bracket to hold the shovel on the driver side, and cut off the old bolts from when I added my diff-drop and welded them to the passenger side legs to hold my hi-lift.






I wanted a work lamp of some kind back there and found one and a local warehouse. And also wanted to carry my snowboards in the winter when a tent wasn't mounted. So I got the light wired up and the board racks installed along with a few other tiedowns welded in place. Followed it up with a couple coats of paint.






About that same time I picked up a Safari Snorkel from Cruiser Outfitters.




Then I borrowed an old style Mombasa tent from a friend to try that out on the rack. The rack works great with the Mombasa, but will also work with Eezi-Awn, Camping Lab or ARB tents.




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Old 10-08-2010, 01:00 PM   #5
Box Rocket [OP] Box Rocket is offline
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Box Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shed
 
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Name: Adam
Joined: Mar 2010, #32389
Location: Syracuse, Utah
Age: 41
Gender: Guy
Posts: 5,396
Box Rocket's Tacoma Gallery
Have a good friend that does Home Theater stuff but spent several years doing automotive audio/video and he hooked me up with a new Alpine Deck for tunes that allows me to use my iPod. Also picked up a Uniden CB and external speaker and got those installed in the common ashtray location.


I took it camping a couple times and found quickly that the Dakar springs are not very good at handling a load, and the truck was also sitting a little lower in the rear. So I got a pair of 1.5" shackles from All Pro and installed those. It leveled things out nicely but didn't take care of the load capacity. This is how the truck is sitting currently, but I plan to pick up a pair of OME AAL's soon to help with the load.
I still need to build a rear bumper, and figure out some kind of front bumper and winch and then I'll be right about where I want it. But it was good enough to get out and start using it more. I was part of an awesome trip over Labor Day that drove from the SE corner of Utah diagonally across the state to the NW corner almost entirely on dirt roads. It was an awesome group and an awesome trip. We covered nearly 1000 miles on dirt over 4 days and speeds as high as 90mph. The OME suspension worked geat on all the high speed stuff and handled the corrugated roads really well. I still need to get the AAL's but overall I have been really happy with the truck as this was its first real test for me. There is a full write-up on that trip over on Expedition Portal if you want to read it and see more pics. Utah. Here are just a few pics of my truck from that trip.

Getting ready to leave home


Camping near Aneth, Utah


camping near Montezuma Creek in Canyonlands




Crossing I-70




Watercrossing


Camping above Skyline Drive


near Skyline Drive




camping at the Newfoundland Moutains


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Old 10-08-2010, 01:30 PM   #7
4wd tacoma
trd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shedtrd7 is one of the sharper tools in the shed
 
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Name: Tyler
Joined: Jun 2010, #38931
Location: Columbia, SC
Age: 23
Gender: Male
Posts: 908
trd7's Tacoma Gallery
great looking truck man! one of the nicer ones IMO
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Old 10-08-2010, 02:05 PM   #9
That's some tight butthole
malander is one of the sharper tools in the shedmalander is one of the sharper tools in the shedmalander is one of the sharper tools in the shedmalander is one of the sharper tools in the shedmalander is one of the sharper tools in the shedmalander is one of the sharper tools in the shedmalander is one of the sharper tools in the shedmalander is one of the sharper tools in the shedmalander is one of the sharper tools in the shedmalander is one of the sharper tools in the shedmalander is one of the sharper tools in the shed
 
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Name: max
Joined: May 2010, #36656
Location: Missouri
Gender: Male
Posts: 2,435
malander's Tacoma Gallery
man i never really liked the tan/gold tacomas but this has changed my mind your truck looks amazing, im jealous of your rear axle and frame looks brand new. love the bed rack too btw
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Old 10-08-2010, 02:11 PM   #10
The Welfare Cadilac
Max-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shedMax-4_Yota is one of the sharper tools in the shed
 
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Name: Michael
Joined: Dec 2009, #27357
Location: South Carolina
Gender: Guy
Posts: 4,276
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Great looking truck, I wish I went the same looking route with my truck, I love the black wheels and sliders. Great job!
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Old 10-08-2010, 02:26 PM   #11
Chewie is my Co-pilot
YumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shedYumaTRD is one of the sharper tools in the shed
 
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Name: David
Joined: Aug 2009, #21219
Location: El Cajon, CA hometown Yuma, AZ
Age: 25
Gender: Male
Posts: 2,804
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Amazing trip and rugged looking Tacoma
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Old 10-23-2010, 03:17 PM   #13
Box Rocket [OP] Box Rocket is offline
Neighborhood Know-it-all
Box Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shed
 
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Name: Adam
Joined: Mar 2010, #32389
Location: Syracuse, Utah
Age: 41
Gender: Guy
Posts: 5,396
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Finally got some time to do a little more work on the truck. My wife was out of town for a few days this week so I was home playing "Mr. Mom" and I needed something to do while the kids were in school. So, I picked up some surplus steel and went to work. I had a scrap peice of 2" tubing left over from a mess up on a rollcage build, and a pretty rusty peice of 3x5 square tubing. I grabbed a receiver tube from Harbor Freight and went to work.

I've been meaning to do something about my rear bumper for a while. I wanted more protection than the stock bumper and needed a way to tow my little trailer. I looked at several of the available aftermarket ones but in the end I'm short on cash, but had some time and a welder. So about $80 later here's what I ended up with.

The bends that were already in the round tube worked out perfectly. Just had to cut them to fit. I need to get a little more tubing so I can tie the slider portion back into the frame. Otherwise it's ready to go.







Made a little bracket to fit into the receiver for the license plate. I might look for one of those little flip-up brackets for it, but this will work for now.




I like that it looks like it "goes" with the sliders.


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Old 10-23-2010, 03:22 PM   #14
Lest We Forget
cmack cmack cmack cmack cmack cmack cmack cmack cmack cmack cmack
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Gender: Male
Posts: 3,921
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Looks sooo clean! Nice work dude!
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Old 10-23-2010, 03:28 PM   #15
With sufficient thrust, pigs fly just fine.
chris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shedchris4x4 is one of the sharper tools in the shed
 
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Name: FlimFlubberJAM
Joined: May 2008, #6497
Location: Tenoe, AZ
Gender: Male
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Very nice!
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Old 10-24-2010, 02:42 PM   #17
bishes love my haircut
Gr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shedGr8WhiteTaco is one of the sharper tools in the shed
 
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Name: Aaron
Joined: Dec 2008, #11964
Location: Knoxville, TN
Age: 24
Gender: Male
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Send a message via Skype™ to Gr8WhiteTaco
I frigging love your truck!
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Old 10-24-2010, 02:51 PM   #18
Banned
jjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shedjjw1 is one of the sharper tools in the shed
Name: Jesse
Joined: May 2010, #36355
Location: Citrus County Florida
Gender: Male
Posts: 9,801
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ur truck is bad ass
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Old 10-24-2010, 03:23 PM   #19
Senior Member
JDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shedJDMcQ is one of the sharper tools in the shed
 
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Location: The Mushroom Capital of the World
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Very nice! You have given me some ideas for the next few steps on my truck. Thanks for the inspiration!
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Old 10-25-2010, 10:00 AM   #20
Box Rocket [OP] Box Rocket is offline
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Box Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shedBox Rocket is one of the sharper tools in the shed
 
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Name: Adam
Joined: Mar 2010, #32389
Location: Syracuse, Utah
Age: 41
Gender: Guy
Posts: 5,396
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Thanks for the compliments
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