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Trail Gear bumper install troubles possible frame damage?

Discussion in '1st Gen. Tacomas (1995-2004)' started by AlphaEcho2k5, Jul 21, 2012.

  1. Jul 21, 2012 at 4:17 PM
    #1
    AlphaEcho2k5

    AlphaEcho2k5 [OP] Well-Known Member

    Joined:
    Mar 2, 2011
    Member:
    #52220
    Messages:
    1,826
    Gender:
    Male
    First Name:
    Adam
    Hurlburt Field, FL
    Vehicle:
    '02 4Runner
    I'm trying to install my Trail Gear tube bumper and I'm unable to get the support piece installed. It won't fit over the existing rails... I soon realized a significant difference in the gaps between the rails and radiator. below.

    [​IMG]

    Passenger above.

    Driver below.

    [​IMG]

    I can't fit a finger into the passenger gap; however I'm able to get my index finger between the gap in driver side. This is about how much I'm off. I wouldn't expect this project to be this difficult, my next option is to rubber mallet and beat the damn thing on (really don't want to do that.) So, TW did I miss something blatantly obvious? If so let me know, I can take it ;).

    Sincerely,

    One pissed off SOB at the moment.
     
  2. Jul 21, 2012 at 8:39 PM
    #2
    newskooler

    newskooler Well-Known Member

    Joined:
    Sep 29, 2010
    Member:
    #43989
    Messages:
    285
    Gender:
    Male
    First Name:
    Nick
    Mount Shasta, Ca
    Vehicle:
    1997 ext cab base, 2012 Base Access cab, 2018 trd OR
    Mall Crawler
    Mine was difficult to fit but yours sounds worse. I used a mallet and a pry bar to line everything up.
     

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