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skygear's 2005 Desert Sand 4x4 DCSB

Discussion in '2nd Gen. Builds (2005-2015)' started by skygear, Dec 21, 2011.

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  1. Mar 2, 2015 at 10:40 AM
    #521
    skygear

    skygear [OP]                    

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    Rick, you get a chance to mock up the bat and take measurements?
     
  2. Mar 2, 2015 at 10:53 PM
    #522
    squint0241

    squint0241 OVRLND

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    Bro...it rained this past weekend and then my daughter had a swim meet... My buddy ordered a 4 Axis CNC machine and it's inbound right now...:D He's gonna do some CAD work and design an aluminum bracket that will work with the rack in the front to support the 50" radius light bar I have. We'll see how that turns out first and take it from there...:) I'll keep you posted! The side-lights are in a limbo status until I figure out the front solution first.

    Meanwhile., I'll be getting my Mr. Heater hot water/pump this week to incorporate the Front Runner water tank I just bought for showers in the field..:) Plus I have a Wolfpack cargo box and brackets coming in this week as well. Got a 4WD trip in 2 weeks, so trying to get some things in order with what I got for now... Lights have to wait unfortunately...:(
     
  3. Mar 2, 2015 at 11:10 PM
    #523
    skygear

    skygear [OP]                    

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    No stress. Was just prodding the conversation.
     
  4. Mar 2, 2015 at 11:30 PM
    #524
    squint0241

    squint0241 OVRLND

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    :cool: Yeah..sometimes things seem to be non-eventful...lol
     
  5. Mar 2, 2015 at 11:37 PM
    #525
    skygear

    skygear [OP]                    

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    I know that feeling. Want this frame work done so I can get to finishing up the rest of the work planned.
     
  6. Mar 3, 2015 at 7:41 AM
    #526
    squint0241

    squint0241 OVRLND

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    Is your truck in the shop for that now?
     
  7. Mar 3, 2015 at 12:32 PM
    #527
    skygear

    skygear [OP]                    

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    nope. waiting for the call. Months is what they told me.
     
  8. Mar 3, 2015 at 2:13 PM
    #528
    squint0241

    squint0241 OVRLND

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    Ahh...yeah...that's def gonna take some man hours for that feat when it comes in...:D
     
  9. Mar 11, 2015 at 10:50 PM
    #529
    squint0241

    squint0241 OVRLND

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    Bro...I'm prob gonna order the E2 40" like yours for the front. Is the bracket you have the one that comes with it? I wanna make sure, so I don't have to order separately...:D
     
  10. Mar 12, 2015 at 10:37 PM
    #530
    squint0241

    squint0241 OVRLND

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    Mike...are these mounting brackets in the E2 light Bar kit?? Also curious as to what appears to be a rubber isolator on the back fins of the light bar?

    Screen%20Shot%202015-03-12%20at%207.30.3_ff750de24e0b86d2ec8be4cffdf2854134353cd8.jpg
     
  11. Mar 13, 2015 at 11:58 AM
    #531
    skygear

    skygear [OP]                    

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    Those are the stock mounts and the rubber isolators are to help with wind noise. They come in the KIT. As you can see with the mounts, I turned them inward. Don't forget to get some M6 hardware and a drill bit to go through the aluminum. Also, the DEUTSCH connectors come apart if you decide to drill through the roof for mounting. This enables yu to make the hole smaller then reassemble once through the roof.
     
    Last edited: Mar 13, 2015
  12. Mar 13, 2015 at 6:01 PM
    #532
    squint0241

    squint0241 OVRLND

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    I was following you until you got to the Deutsch (German) connector...:p. I didn't think drilling through the roof was a requirement with your setup..
     
  13. Mar 13, 2015 at 6:18 PM
    #533
    skygear

    skygear [OP]                    

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    the end of the connector that RIGID sends is called a Deutsch connector. You can run the wire down the windshield moulding like lots of people do or drill through the roof under the weather stripping on the top. Just like you had to punch a hole in the strip to mount the rack. You punch another small hole to run the wire through. Then drill a hole and seal it with black RTV sealant.
     
  14. Mar 13, 2015 at 8:37 PM
    #534
    Aerial ProVision

    Aerial ProVision Active Member

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    Lets see the switches for all these glorious lights and accessories.
     
  15. Mar 17, 2015 at 4:10 PM
    #535
    skygear

    skygear [OP]                    

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    Stopping power. Necessity right?. Anyone used a 15"/ 380mm disk before? 6 piston caliper?

    Stay Tuned!!!!!

    [​IMG]

    [​IMG]
     
    Last edited: Mar 17, 2015
  16. Mar 17, 2015 at 4:50 PM
    #536
    squint0241

    squint0241 OVRLND

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    Ahh...got ya! I already have the wire in place from my previous light bar and yes...it runs up the channel along the window. Prob just splice in the deutsch connector to the loose wire and connect it to the Rigid. Easy Breezy...:D The E2 comes in this afternoon and I plan on mounting it the same way you have yours...:) Thanks for the blueprint...:cool:
     
  17. Mar 17, 2015 at 5:59 PM
    #537
    skygear

    skygear [OP]                    

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    No stress. Glad I could help!
     
  18. Mar 17, 2015 at 7:19 PM
    #538
    skygear

    skygear [OP]                    

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    Picked up an Awesome Sponsor today. Great company to work with. Not to mention the anticipation for the gear coming in. Everyone, say hello to Rotora! Thank you guys, can't wait to do this thing!

    [​IMG]

    Stay tuned for some HUGE Stopping power!
     
    Last edited: Mar 17, 2015
  19. Mar 17, 2015 at 8:23 PM
    #539
    T4RFTMFW

    T4RFTMFW Well-Known Member

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    Congrats man.

    :popcorn:
     
  20. Mar 17, 2015 at 8:27 PM
    #540
    skygear

    skygear [OP]                    

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    Appreciate it. Its great when things unexpected fall into place at the right times. These are far and few in-between occurrences for me. Had to strike while the iron was hot, or brakes in this case.
     
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