I just purchased an 2011 Tacoma Access Cab TRD yesterday and on check out it had a significant problem with closing the driver side door without alot more force than normal (you almost had to slam it). Took it in this AM and they could not adjust.
The driver door was actually a few millimeters smaller in width than the passenger door and the latch post and latch were not aligned properly and could not be aligned.
The dealer was awesome and had another Tacoma driven in from out of town in the color I wanted and it was the same.
After checking every Access cab on the lot they all had the same problem...these were all made at the new plant in Texas...what the heck is going on with Toyota????
I have had 3 Tacoma and all have been great...I got my trade back but want a new Tacoma...looks like I might have to find a year old and try for that.