After about a week of gathering parts and doing body work I finally have a Satoshi on my truck.
Started with the typical cutting, filling and sanding. Then I used a finishing putty to try and get a factory like appearance.
I only semi finished the back side
I used Loc-Tite 5 minute epoxy to attach the 10-24 threaded rod to the grill frame
Homers M3 mesh painted semi gloss black, topped with neoprene washers and 10-24 Stainless Acorn Nuts
FJ letters done following Cape Codders how-to but I epoxied the stud to the letter instead of tapping the letter itself. I filled the back of the letter to make it smooth, cut the studs to proper length then drilled the proper sized hole in the back of the letter to insert the threaded rod into the hole and epoxied it in.
Studs are not cut to length or epoxied in this pic but you get the idea
I picked up a TRD emblem off ebay and decided to color match it to the rest of the grill
Finished Satoshi and reinstalled on truck. Letters still needed some tweeking to get straight