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Tacoma Camburg Uniball UCA Dust, Mud, Water Covers

Discussion in '2nd Gen. Tacomas (2005-2015)' started by Milowilli, Apr 19, 2013.

  1. Apr 19, 2013 at 7:04 AM
    #1
    Milowilli

    Milowilli [OP] Milowilli

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    Due to the design of the open Uniball on the UCAs on the market, they are prone to early failure when used in extreme conditions..4 to 6 months on trucks used in the South American rain forest..mud, dirt, sand and Water. The dry lube washes off very quickly and eventually causes the Uniball to squeak and rattle.
    I have designed Covers that keep the elements out of the top of the Uniball and will be sending them to South America for evaluation.

    49abaea9566e7ee77002a7c2bbf04716_b241280d8ddf53f02892cbf078b28bde9a70c48e.jpg
    Low profile Camburg bolts used as the Chaos and other models use a taller bolt which makes it hard to cover.
    d15f65c578f4c00184a2a5e07875c573_aef388162d785ee3b276a98f17b8db6865a9ebb6.jpg
    Test fit of Ring with cover before welding
    108b524141826ee32878a194a49de42c_a728e432ffe3bff51bc7d5233bff5b2b7d134576.jpg
    Rings, Uniball and removable plastic snap in covers.
    f0c978b41335af31366e954d6285b417_36c9f5b11cb08b65cc2b1beab0ff7c76f95d5ebd.jpg
    Machined dummy Uniball to act as heat sink to prevent housing distortion during welding.
    62f8d976316848dde659bf49d0f855de_9c815a48cd60776ef81acc10a06b3afd7f85094a.jpg
    Covers welded on and Arms to be painted...more pics to follow.
     
  2. Apr 19, 2013 at 7:06 AM
    #2
    Large

    Large Red

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    Awww yeah :popcorn: Love ingenuity like this
     
  3. Apr 19, 2013 at 7:08 AM
    #3
    ColtsTRD

    ColtsTRD Well-Known Member

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    Nice work!!
     
  4. Apr 19, 2013 at 7:09 AM
    #4
    mk7

    mk7 Well-Known Member

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    Nice.
     
  5. Apr 19, 2013 at 7:10 AM
    #5
    Nirvana

    Nirvana Tesla Auto

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    Awesome idea, looks sharp.
     
  6. Apr 19, 2013 at 7:14 AM
    #6
    SoCaltaco65

    SoCaltaco65 Well-Known Member

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    Although this is a great idea for the top acting like a pool, what do you do about the bottom of the Uni-ball that is actually exposed to more dirt and debris? On another note, not all Uni-balls make noise from dirt, debris, water and so on.
     
  7. Apr 19, 2013 at 7:24 AM
    #7
    Milowilli

    Milowilli [OP] Milowilli

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    From what I noticed the top of the Uniball is the problem because of what you said..pooling of mud, Water dirt. The Bottom is hard to cover and requires a complete redesign of the cup and a rubber boot like what the Austrailians did.A cover on the top in my opinion will extend the life of the Uniball for sure. I have seen failures on Chaos and Camburg Uniballs..who makes a tough failure proof one?

    ee5d8a10958477f6d27d468ad92d3200_fc22388abc78e7acff14599e6f1229cddee10ce2.jpg
    Monster Rides sealed Uniball UCA..$1400.00 USD delivered to USA from Australia.
    83bacbf06a9b8c43bb365b03e9dbe6bf_6998201abe04e3038048299d7a68fc682a187881.jpg
     
  8. Apr 19, 2013 at 7:27 AM
    #8
    SoCaltaco65

    SoCaltaco65 Well-Known Member

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    indeed, was aware of them, knew they were very pricey, I have been playing around with a boot for the bottom of the UCA uniball transition and was wondering if you were going down the same path.
     
  9. Apr 19, 2013 at 7:49 AM
    #9
    Milowilli

    Milowilli [OP] Milowilli

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    I looked at the Arm carefully and due to the design of the cup it's impossible to cover the lower. The cup will have to be redesigned. The guys will lube the bottom and remove the cap to put in penetrating dry lube and that should work better than having no cover. The top will always be clean and have penetrating Dry lube.. We have a sticky highly abrasive orange/ red clay that gets into everything and the trucks are in it for hundreds of miles at a time..for work not weekend warriors so the parts have to last. Here are some examples of our conditions.

    62771c81c615ea73daf6d7ad4e02f56f_0e86b4935aa96f94c7eac2ff77359b6e23b3f314.jpg
    8d16d58e4b668f080cfbb4808d86cee9_cbd2644e03ea15b6c79c261d636b5b17f56511f2.jpg
    ee0a8873627c7babcc4befef406c7acb_ed80d1abe51a6552aeb50821cc37b5ecc6d23353.jpg
    6c032a0088195bb59166ddcfcb773942_02a1b9719c349ef96ed71e33e65c6414a82a3da1.jpg
    9a8d2926_6a15ae89b252d634803c8f28d692d9e3e3ae6845.jpg
    12376344_39acebafdef1cfa1c870164ec7aa669ee0f69e07.jpg
    2b1a7e56_9ccfc65ec1a9d23cb58a6ec3f1ca5f65b0aa1dd8.jpg
    3e8d16df69c8376ea58bcfb14e857e3c_5f976ed16ab0837be1a414513635302b8378ca23.jpg

    This Mud is serious crap..eats uniballs for lunch!!!
    Lol
     
  10. Apr 19, 2013 at 8:00 AM
    #10
    SoCalTacos

    SoCalTacos Turd runner

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    Simple, yet brilliant.
    Is that the 1.25 or 1" uni...Id be interested in one...tired of the squeeks.
     
  11. Apr 19, 2013 at 8:03 AM
    #11
    SoCaltaco65

    SoCaltaco65 Well-Known Member

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    indeed, lots of iron in that mud, have spent some time in So. America, im working on a wrap around design that cover the holy assembly.
     
  12. Apr 19, 2013 at 12:47 PM
    #12
    Milowilli

    Milowilli [OP] Milowilli

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    Let me know what you come up with!!
     
  13. Apr 19, 2013 at 1:32 PM
    #13
    Blygy

    Blygy Well-Known Member

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    These look like awesome ideas guys.. Just the reason i need to get Uni-balls instead of ball joints once I upgrade my suspension..
     
  14. Apr 19, 2013 at 2:44 PM
    #14
    PMK

    PMK Well-Known Member

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    This may sound stupid or oversimplified, but, why not just use spherical bearings with grease ports and add a grease zerk to the arm.

    You could probably offer them a squirt of grease by positioning the wheel spokes in a position to have easy access.

    Waterproof marine grease should last a while, prevent corrosion, and purge out any contamination the does slip by the grease layer.

    Just asking, I was toying with accomplishing the greaseable mod but have not bought upper arms yet. For my needs I plan to buy ball joint Camburgs for simplicity.

    PK
     
  15. Apr 19, 2013 at 2:58 PM
    #15
    SoCaltaco65

    SoCaltaco65 Well-Known Member

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    Easier, goes on wet and drys.

    [​IMG]
     
  16. Apr 20, 2013 at 6:49 AM
    #16
    Milowilli

    Milowilli [OP] Milowilli

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    Nobody makes a Uniball with grease fittings
     
  17. Apr 20, 2013 at 6:50 AM
    #17
    Milowilli

    Milowilli [OP] Milowilli

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    Lube dosnt stay on in our conditions..after a few mud holes all lube is gone.
     
  18. Aug 12, 2013 at 10:21 AM
    #18
    jameskhana

    jameskhana Maibatsu Monstrosity

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    Last edited: Aug 12, 2013
  19. Jun 13, 2016 at 12:52 AM
    #19
    mahaloTaco

    mahaloTaco TcBob's BFFL

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    Would u make another pair of uniball covers?
     

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