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Double Cab Roof Rack for an Access Cab?

Discussion in '2nd Gen. Tacomas (2005-2015)' started by gavonder, Jan 15, 2008.

  1. Mar 23, 2009 at 1:27 PM
    #21
    gavonder

    gavonder [OP] She's Kickass!

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    Since I probably will end up cutting the rack, I've been searching for a used rack, or one for a good price.

    I have not found one yet, but I'm still searching, and do want to try this.

    I still do not know if the access cab has the mounts under the rubber strips.

    GA
     
  2. Mar 23, 2009 at 1:33 PM
    #22
    adkevos

    adkevos Active Member

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  3. Mar 23, 2009 at 1:47 PM
    #23
    gavonder

    gavonder [OP] She's Kickass!

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    We know it will not fit as is, but we are interested in cutting or modifying it to fit.

    Thanks

    GA
     
  4. Mar 23, 2009 at 1:51 PM
    #24
    adkevos

    adkevos Active Member

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    I agree as is won't work, but I think they can be modified. I'm ordering a set and will let you know the results.
     
  5. Mar 23, 2009 at 1:54 PM
    #25
    sbeau1960

    sbeau1960 Well-Known Member

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    In the market for a Thule rack, had just been researching them this afternoon when I ran across this post. PM sent.
     
  6. Mar 23, 2009 at 4:02 PM
    #26
    wildtsail

    wildtsail Member

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    I have a Thule roofrack system I took off my Nissan Maxima after using for a couple months.
    It's the same footpack, the 400XT as the tacoma.
    I'll sell them to you at 50% off the new price.
    I can get you a fit kit for the tacoma at dealer cost i'm guessing $40ish.
    I can also get you the load bars at dealer cost, I have 78"s on there now and can get you shorter ones.
    Email me if interested Todd Dot Riccardi at gmail dot com
     
  7. Apr 1, 2009 at 6:01 AM
    #27
    adkevos

    adkevos Active Member

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    I got the factory rack today. It looks like I'll have to cut 12" out of the center. The rack is completely flat in the center so it shouldn't be a problem. Also it will require drilling holes in the roof. The DC has weldnuts buried under the ditch molding. I"ll just install my own and seal them up good. I probably won't get to this until next week, I'll post up with pictures when I get under way.
     
  8. Apr 1, 2009 at 6:05 AM
    #28
    rmb_crew

    rmb_crew My other ride has 18,400HP!!!!!!

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    Jacksonville, FL 30.243103, -81.591007‎
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    Access larado tonneau, magnaflow exhaust
    awesome cant wait to see how it turns out!
     
  9. Apr 1, 2009 at 11:58 AM
    #29
    Raylo

    Raylo Well-Known Member

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    How do you plan to reconnect the rack sections after you cut out the ~12"? Also like to see detailed pics how you drill and seal the holes. Good luck!
     
  10. Apr 1, 2009 at 12:04 PM
    #30
    adkevos

    adkevos Active Member

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    Since the housing is an ABS of some sort, I'll probably epoxy some sort of patch from the inside. I'll let you know what I come up with. If it comes out real nice I'll take orders.
     
  11. Apr 1, 2009 at 3:31 PM
    #31
    gavonder

    gavonder [OP] She's Kickass!

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    Great! Looking forward to the finished product. Good luck!

    GA
     
  12. Apr 1, 2009 at 5:23 PM
    #32
    Raylo

    Raylo Well-Known Member

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    Something like a piece of hardwood (maybe a dowel?) whittled down to a shape that approximates a press fit with a few inch ovelap on both sides of the cut and slathered with epoxy should do the trick nicely. Anxious to see the roof drilling.
     
  13. Apr 24, 2009 at 12:36 PM
    #33
    adkevos

    adkevos Active Member

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    Ok here is the finished product.

    First I'll explain it:
    I removed 12.75 inches from the center of the rack. You will see how I rejoined it right on one of the recesses.

    I then cut 4 patches out of the remaining pieces to use on the inside. I glued the sections together as well as embedded galvanized wire from some fence to add some strength. I used the two part epoxy you'll see in the pictures I got from my local autobody supply house.

    While the glue was a bit flexible I set it back down on the roof to make sure it formed well. I left it there overnight to dry.

    I then sanded it down with 800 grit and applied a black bumper and trim polish (not pictured) in a shoe polish type applicator to bring the shine back.

    To install I removed the headliner and drilled through the roof as the access cab does not have the factory installed weldbolts. The roof rack came with some caulking type washers that do a nice job of sealing it up but to be sure I siliconed all bolts again. I just came back from the car wash and no leaks.

    Hopefully the pictures will answer any questions.

    http://picasaweb.google.com/Court11...?authkey=Gv1sRgCLyN8bSB4o3Fdw&feat=directlink
     
    TurboGT likes this.
  14. Apr 24, 2009 at 2:28 PM
    #34
    mjp2

    mjp2 Living vicariously through myself Moderator

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    VERY nice job! :thumbsup:
     
  15. Apr 24, 2009 at 2:38 PM
    #35
    mainland_newfie

    mainland_newfie Mainland Newfie

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    the last guy to respond to whose got an indigo ink truck has the roof rack on his access cab
     
  16. Apr 24, 2009 at 3:04 PM
    #36
    adkevos

    adkevos Active Member

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    That was me.
     
  17. Apr 24, 2009 at 3:16 PM
    #37
    gavonder

    gavonder [OP] She's Kickass!

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    08 TRD Sport Access Cab
    Sunroof, Leer Cap w/ Thule rack, Factory Running Boards, Fog Light Mod, Hood Struts, Scangauge, w/homemade mirror mount, AC/Defrost mod, Rear Spring TSB, TRD Center Caps
    WOW!! That looks great!! I think it looks better than on the DC.

    I knew it could be done, but I still don't think I have the guts to drill through the roof. The main thing I'm afraid of is it possibly not fitting due to my sunroof, and then wind noise with the sunroof.

    Great job, though.

    GA
     
  18. Apr 24, 2009 at 3:28 PM
    #38
    rmb_crew

    rmb_crew My other ride has 18,400HP!!!!!!

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    Access larado tonneau, magnaflow exhaust
    That looks awesome dude. I really want to do this now!!!
     
  19. Apr 24, 2009 at 4:11 PM
    #39
    adkevos

    adkevos Active Member

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    There is some noise but not bad, although I don't have a sunroof. Drilling the roof really is no big deal, just need to thorough on sealing the holes. I want to add the sunroof, so I can let you know on the noise. Speaking of holes in the roof the sunroof is much bigger.:D
     
  20. Apr 24, 2009 at 4:16 PM
    #40
    Southernsurfer

    Southernsurfer Well-Known Member

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    Excellent Job!
     

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