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-   -   2005 tacoma 2nd gen terminal frame rot rust cancer (http://www.tacomaworld.com/forum/2nd-gen-tacomas/253353-2005-tacoma-2nd-gen-terminal-frame-rot-rust-cancer.html)

tacomeontherange 12-14-2012 03:03 PM

2005 tacoma 2nd gen terminal frame rot rust cancer
1 Attachment(s)
This is a 2005 Tacoma (yes, oh five) extended cab TRD.

We're the second owner, purchased this from the dealership and they've done all major work / service on this vehicle. Incl new tires, alignment and regular rotation. We've had this a little over a year.

Had the truck in at the dealership for new brakes today. They called me to say that there was a major hole in the frame. see photo.

I said "is it safe to drive?" They said... "No".

They told me to call Toyota Corporate to open a case and get a case number. I got a case number and that's about all from the phone call.

They are following up with the regional toyota person.

We're in a loaner.

They will be taking more forensic photos on monday to submit to Toyota for review / action.

Possible outcomes have not been discussed at this point.

I'll keep this thread updated.

maxamillion2345 12-14-2012 03:10 PM

Wow, that's insane. Best of luck.

Dark Knight 12-14-2012 03:12 PM

Wow that's a good size hole! Interested to see the outcome.

toyohtadude 12-14-2012 03:13 PM

Jeeez.... 2005 and that much rust-through? I'd expect this near the ocean or in the salted-roads of the north but..... Hope Toyota does you justice. Keep us informed.

The Traveler 12-14-2012 03:18 PM

That's a lot of surface rust too! :eek:

I gotta keep an eye on mine now :(

BUZZCUT 12-14-2012 03:23 PM

That'll buff right out.

Holy Chit!

GP3 12-14-2012 03:23 PM


Originally Posted by toyohtadude (Post 6133298)
Jeeez.... 2005 and that much rust-through? I'd expect this near the ocean or in the salted-roads of the north but..... Hope Toyota does you justice. Keep us informed.

He is the second owner. No telling where the first owner lived.

pbm317 12-14-2012 03:25 PM

Wow!! lucky they caught that before anything catastrophic happened!

Hope Toyota comes to a good solution for you.

MikeyMcFly 12-14-2012 03:26 PM

The troubling part is that's in the front of the frame where it's boxed, so getting in there to do any sort of rust proofing is immensely difficult.

I coated my frame liberally in Fluid Film a few weekends ago, but while I got the outside of the rails, I know I didn't get inside in that area. Looks like I know what I'm doing tomorrow after my alignment.

This isn't promising though.

TrdSurgie 12-14-2012 03:27 PM

Hmmm something tells me you might be sol until more have this issue. Like the first gens.

KenLyns 12-14-2012 03:30 PM

Did you ever get a Carfax that shows where the truck had been? If it's near the sea all the time, rust can develop quickly on most vehicles.

For example: http://www.reddit.com/r/Justrolledin...the_brake_job/

2004 Jeep Liberty with 112,000 miles. The owner uses it to rent out jet skis on the beach here in Florida. One problem: He never washes off the salt when he is done.


Who Dat Popcorn 12-14-2012 03:30 PM

Look at all that rust D:

tacomeontherange 12-14-2012 03:30 PM

Thanks guys. I'm warming the buffer up now as we speak. LOL

AFAIK the original owner worked for Toyota Manufacturing here in KY. That doesn't mean that it didn't travel out of state for whatever reasons. But we have good reason to believe that it spent much time here in state.

For those who don't know, Kentucky winters are mild with very little snow accumulation -- and what little there is does not stay on the ground long. Yes, roads do get salted for snow and brined for icey conditions. But this is nothing like a Pennsylvania winter, for example.

More news as I have it.

Ahshiet 12-14-2012 03:35 PM

Good luck man! Hope it turns out well!

Chepo 12-14-2012 03:57 PM

Wow!!! that's a lot of rust!!! Good luck with the corporate!!!

wildjerseyfirefighter 12-14-2012 04:01 PM

Almost looks like it was cut out

slo2sixty 12-14-2012 04:03 PM

Crazy!! I have to look at mine now and apply something soon! NY winters ugh. And i drive a plow truck and know how much salt and brine gets put down on the roads.

Tommy27 12-14-2012 05:47 PM

Btw I love that sub Reddit. It was alot of cool pics of CARnage.

anotherreject 12-14-2012 07:41 PM

holy crap, im checking mine first light tomoro, please keep us up to date on the ass raping toyota is going to try on you

Redneck92 12-14-2012 09:11 PM

I wonder when Toyota will start putting a coating inside the frame and adding drain holes. They have had this problem literally for 30 some odd years(rust is common in pickups and 4runners). They did sort of by not having a fully boxed frame on 2nd gens though.

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