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Chris' 86 4Runner SAS Build

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Old 12-20-2012, 04:28 PM   #21
Redneck92 [OP] Redneck92 is offline
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Got a little grinding done while my buddy (eltacocaliente) was working on the other side. Should have the frame rails smooth after tomorrow.




I've now learned that under the right condition grinding is relaxing, just make sure you have ear plugs and spark protection. Still wish I had a set of torches or a plasma.

Random floating sawsall
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Old 12-23-2012, 03:09 PM   #22
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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More grinding
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1356304112.689112.jpg
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1356304125.989606.jpg
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1356304139.055555.jpg

Might be a roller in a month or so, been workin a lot more since school got out.
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Old 01-16-2013, 08:05 PM   #23
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Started grinding down the wheel studs for the disc swap
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1358395362.012078.jpg

No pics but tore down the tcase, found some nice mud colored gear oil, everything looked ok though.

Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1358395475.568018.jpg
Also got some casters to make something out of. Picking up my Dana 60 housing tomorrow.
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Old 01-23-2013, 03:52 PM   #24
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jerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shed
 
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what made you change your mind to a 60?
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Old 01-23-2013, 04:01 PM   #25
Redneck92 [OP] Redneck92 is offline
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Quote:
Originally Posted by jerretxx View Post
what made you change your mind to a 60?
Looked at what I was goin to put into the 44 and then compared it to the 60 and the difference very little. That and I wanted the piece of mind while beating on this thing, the next wink link will be the cases but those only become an issue when you wheel hardcore
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Old 01-23-2013, 05:38 PM   #26
Some do, others talk
jerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shed
 
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Quote:
Originally Posted by Redneck92 View Post
Looked at what I was goin to put into the 44 and then compared it to the 60 and the difference very little. That and I wanted the piece of mind while beating on this thing, the next wink link will be the cases but those only become an issue when you wheel hardcore
sweet. i like the look of tons!
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Old 01-24-2013, 10:44 AM   #27
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Got bored and finally fixed my throttle bracket, should have taken a before pic but trust me it was not intended to be mounted the way it was.

Got the trans out, clutch and flywheel had def seen better days. Notice the replacement grade 5 flywheel bolt


Pretty sure that grass isn't part of the required parts for install
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Old 01-24-2013, 03:59 PM   #28
Some do, others talk
jerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shed
 
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Quote:
Originally Posted by Redneck92 View Post
Pretty sure that grass isn't part of the required parts for install
I have a few of these forks if you need it
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Old 01-24-2013, 05:17 PM   #29
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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That one looks ok, if I find any damage ill prob take one off your hands. I'm def goin to have to have a new flywheel, have heat cranks all in the thing. I might bring it up there to carquest and see if Adam might could turn it. Still need to pickup that leaf center pin I ordered.
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Old 01-24-2013, 08:02 PM   #30
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Dana 60 time
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1359086417.175344.jpg
Dana 44 cover vs 60
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1359086448.118138.jpg

Also made one of my ruf packs, still might ad another leaf.
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1359086539.673229.jpg
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Old 01-29-2013, 07:47 PM   #31
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jerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shedjerretxx is one of the sharper tools in the shed
 
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what did you do with your Rough country lift
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Old 01-29-2013, 08:25 PM   #32
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Quote:
Originally Posted by jerretxx View Post
what did you do with your Rough country lift
Traded to a buddy of mine, it was trailmaster btw. Picked up some 4.10 gears today for free
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Old 01-30-2013, 08:46 PM   #33
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Had to see what it will look like, granted the axle will never go that high until its linked.
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1359607581.980811.jpg
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Old 02-08-2013, 03:09 PM   #34
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Worked on my gauge cluster a lil today. Wanted to maintain the factory fuel gauge, check engine light, and 4wd light. Still has a little bit of work but you get the picture. Reason for no speedo is due to it will be trail on and it does measure in feet per min
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Old 02-15-2013, 09:51 PM   #35
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Killer build. Once you play with 60 parts you'll laugh at 44 parts. Good move right there. Plus, the 60 is much easier to assemble and dis assemble with the bolt on king pins on the knuckle vs the way the 44 is. Not that you'll ever have to mess with it again once you install it.

You'd have possibly blown that 44 with those boggers anyway. You won't hurt that 60 with it's 35 spline axles. You won't hurt that 14 bolt either. I'm jealous of your discs and boggers. I need new tires but they're so freakin expensive. I'd like some 38's next time around, these are 37's.

Your man axles make me feel comfortable showing off my Chevy here... Scored the 60 back in 94 for $200 missing knuckle out on one side, had to get the parts from Boyce since salvage yards around here don't really have 60 parts, and the 14 bolt for $125. 4.10 gears. Trans and TC are SM465 & NP205. All the 1/2 ton garbage was finally out of my life for good. Going strong as ever today.

This truck has pulled more people out than I can count. Even pulled a Bronco's rear bumper right off after dragging him down the huge ditch sideways for about 100ft, dude didn't care, he was glad to be unstuck. He was a friend and stuck good. My other friend made him kiss my 60 hub, which he gladly did, on his hands and knees. I had a 4wheel pop up camper on at that time. So see, people will actually get on their knees and kiss Dana 60 hubs. haha
Attached Thumbnails
Chris' 86 4Runner SAS Build-1-20-13-024.jpg   Chris' 86 4Runner SAS Build-4-2-12-052.jpg   Chris' 86 4Runner SAS Build-captured2004-11-2800000.jpg   Chris' 86 4Runner SAS Build-captured2005-3-2700002.jpg  
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Old 02-16-2013, 05:46 AM   #36
Redneck92 [OP] Redneck92 is offline
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Thanks man, that a sweet lookin k30 you got.
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Old 02-19-2013, 08:01 PM   #37
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Forced my self to get out in the shop a little. Tacked the spring hanger in to get an idea of things.

Think I'm gonna have a little trimming to do


Need to go pick up some square tubing to extend the rails a bit. Anybody have advice on how far in I should put the new rails in?


Spring hanger location, going to gusset the outside to the frame rail and plate the bottom and inside. Overkill? Not enough? Will 3/16ths be enough?


Very rough indication of the wheelbase stretch, bout 12.5 inches. Final wheelbase is kinda looking to be about 115ish.
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Old 02-21-2013, 07:05 PM   #38
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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What does 3 sawsall blades and 1/2 a grinding disc get you. A 95% shaved 14 bolt. :Flipoff2:
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1361502314.062244.jpg
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1361502341.683131.jpg

Still gonna grind a little more off and try to smooth the bottom a lil bit. Want it to be smooth as silk cause I'm gonna drag it all over the place
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Old 03-01-2013, 10:57 PM   #39
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Got the disc brakes on
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1362207410.837032.jpg
Also got one ruf pack done, got the wrong center pin for the other one.
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1362207465.756574.jpg
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Old 03-07-2013, 08:59 PM   #40
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Redneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shedRedneck92 is one of the sharper tools in the shed
 
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Well cut my spring hanger in half....
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1362717718.317782.jpg
Had to add an inch to match the axle
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1362718084.082928.jpg
Little bit of cutting and grinding and I finally have the spring hanger mocked up in place.
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1362718712.421551.jpg
Chris' 86 4Runner SAS Build-imageuploadedbytapatalk1362718725.454655.jpg
Shackle mounts will be interesting, it'll be a couple weeks the that gets tackled.
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