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How to install a Spyder Industries headache rack on your Tacoma.

Discussion in '2nd Gen. Tacomas (2005-2015)' started by MrsPib, Dec 23, 2012.

  1. Dec 23, 2012 at 7:18 PM
    #1
    MrsPib

    MrsPib [OP] Well-Known Member

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    I decided to install my headache rack today, and what a headache it was, trying to figure out how Spyder Industries intended for this system to be installed!

    No instructions, no video how-to, just a bag of hardware and a big 'Good Luck!' Oh, and this picture from Spyder Industries website.
    [​IMG]

    Once you see how this goes, you realize how you were definitely over-thinking it, and how this system is kinda cool and stupid-simple.

    For a 2009 Tacoma, I was sent the rack, two brackets each side, and a bag of hardware.
    [​IMG]
    Picture
    [​IMG]
    You will probably have six-to-eight 5/8-by-1.5" bolts. These bolts go, head-first, into your bedrails. You may need to remove one bedrail bolt so that the 5/8 bolt can slide past. My kit came with 6 bolts, but you will ideally use 8, one for each hole in the bracket.
    [​IMG]
    Picture
    [​IMG]
    After a quick trip to Home Depot (of which, only carried 2" 5/8, go figure), I have all 8 bolts placed in the bedrails. At this point, you can push the bracket snug into the corner of the bed, and tighten the bolts. My bolts slipped once semi-tight, so I used a flat-head screw driver and jammed that between the bolt head and the rail to finish tightening the bolts.
    [​IMG]
    [​IMG]Picture

    At this point, it's not a bad idea to loosely attach the second portion of the bracket to the rack. Now take your rack assembly and bolt it to the bed assembly. I used an embarrassing amount of 1/2" washers (6/bolt) to help fill the gap between the bracket pieces. Maybe you won't have this gap, I don't know. At this point you can shift the rack around slightly to ensure it's centered. Once it's where you like it, tighten everything down
    into place.
    [​IMG]

    [​IMG]
    Picture

    [​IMG]And, finished! No drilling, no modifying, no removal of..well, anything. It literally just hangs out in your bedrails, and could be disconnected in three different areas, if needed.
    [​IMG]
    Picture

    I added my antenna mount by sandwiching it in between the two bracket pieces, and tightening down. No drilling here either!
    [​IMG]

    [​IMG]Better 'after' pictures to come once it's light out.
     
  2. Dec 23, 2012 at 7:30 PM
    #2
    WarDamn

    WarDamn Well-Known Member

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    pics no worky
     
  3. Dec 23, 2012 at 8:33 PM
    #3
    ChamYota

    ChamYota Crash Bandicoot Or Groot AKA Cham "Scottalot" Yota

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    H1 Morimoto projector with XB35 4300K bulbs with Mini-gatling gun shrouds, BHLM. Debadged,OEM roof rack,TW sticker,Sockmonkey Beside decals,265/70/16 Nitto terra grapplers with dick cepek DC'2 wheels,weathertech floor liners(front/back),USA Spec Ipod reader,Scanguage II,Bestop Supertopper and more in the works...
    subbed :popcorn:
     
  4. Dec 23, 2012 at 8:37 PM
    #4
    OZ-T

    OZ-T You are going backwards

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  5. Dec 23, 2012 at 9:12 PM
    #5
    MrsPib

    MrsPib [OP] Well-Known Member

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    Dear Internet, your pictures have arrived....
     
  6. Dec 23, 2012 at 9:13 PM
    #6
    OZ-T

    OZ-T You are going backwards

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    Mounts simiar to my old headache rack but with a lot more washers
     
  7. Dec 23, 2012 at 9:16 PM
    #7
    ajohnson

    ajohnson Glamour Shot

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    If I spent almost $600 on a "custom built" headache rack, I would be pissed about using 6 washers on each bolt. Looks good besides that though.
     
  8. Dec 23, 2012 at 9:18 PM
    #8
    MrsPib

    MrsPib [OP] Well-Known Member

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    I decided to get the rack after I did this..
    [​IMG]

    by hauling this...
    [​IMG]

    and now it looks all shitty and nasty like this...
    [​IMG]

    Darn rack shows it pretty well too. :(
     
  9. Dec 23, 2012 at 9:21 PM
    #9
    ntilehman

    ntilehman Well-Known Member

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    Yea the washers are a bit much. I would measure the gap in there and have some bar stock cut so it's a solid piece and paint to match the rack. Looks great though. If my rear window didn't have my logo on it I'd do that.
     
  10. Dec 23, 2012 at 9:22 PM
    #10
    MrsPib

    MrsPib [OP] Well-Known Member

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    Thanks. I'm thinking maybe cutting some steel tubing and make some flat black spacers, so it's not so glaringly obvious. Right now the washers look like springs from a few feet away, which is goofy, but not too offensive.
     
  11. Dec 23, 2012 at 9:23 PM
    #11
    MrsPib

    MrsPib [OP] Well-Known Member

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    Thats a good idea too.
     
  12. Dec 23, 2012 at 9:24 PM
    #12
    ajohnson

    ajohnson Glamour Shot

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    Sounds like a good plan. I would do that, or have new brackets made to properly mount it without a stack of washers.
     
  13. Dec 23, 2012 at 9:29 PM
    #13
    4banger09

    4banger09 Well-Known Member

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    Get some black PVC pipe and put it over the washer or just paint the washers black, looks good though
     
  14. Dec 23, 2012 at 9:32 PM
    #14
    OZ-T

    OZ-T You are going backwards

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    Flat bar is the best idea as you will have full contact between the bracket and the mounting foot
     
  15. Dec 23, 2012 at 9:41 PM
    #15
    MrsPib

    MrsPib [OP] Well-Known Member

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    I emailed Spyder to asked about the bracket. Ideally, they'd send me a new one. It could be that I fudged the install somehow, but given their single picture, and the size of the brackets, this configuration made the most sense.
     
  16. Dec 23, 2012 at 9:43 PM
    #16
    ajohnson

    ajohnson Glamour Shot

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    Try to get Spyder to fix it. Take a picture with a tape measure showing the amount of gap, and hopefully they will fix the issue. That is B/S IMHO.
     
  17. Dec 23, 2012 at 9:46 PM
    #17
    ntilehman

    ntilehman Well-Known Member

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    Yea the bar stock was a temp fix. They should for sure hook something up and re work the bracket or something.
     
  18. Dec 24, 2012 at 12:45 PM
    #18
    MrsPib

    MrsPib [OP] Well-Known Member

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    It's slowly growing on me. I'm faced with the tough realization that my truck has more accessories than truck right now....only a 6" lift can correct this situation! :D
    [​IMG]
     
  19. Dec 26, 2012 at 5:43 PM
    #19
    MrsPib

    MrsPib [OP] Well-Known Member

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    Spyder's response to my inquiry regarding the gap.



    Are the bedrails up to that type of constant force?
     
  20. Dec 26, 2012 at 6:32 PM
    #20
    File IFR

    File IFR "... Intercepting The Localizer"

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    I don't buy their excuse. The rails will curl and distort up way too easy doing it as they want it done.
     

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