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B.A.M.F Bed Rack build

Discussion in 'Bay Area Metal Fabrication' started by JLee, Aug 8, 2011.

  1. Aug 8, 2011 at 11:32 AM
    #1
    JLee

    JLee [OP] The Man! Vendor

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    Jerry
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    I lost track thousands of dollars ago.
    I started designing a bad rack for a customer over the weekend I thought id show you guys the progress. It's for a 2nd Gen DCSB the rack is going to sit a little lower then the cab at about the height of the rear window so the driver can still see. The customer wants to mount a tire on the top of the rack to get it out of the way for camping trips. The rack will have 4 mounting points onto the bed bolts with tube copulers and the feet so the bet bolts wont have to be removed when taking off the rack. There are 1/4" plate triangular gussets welded to the frame for tie downs and to give the frame more rigidity. Its constructed out of 1.75" .120 wall HREW, 1/4" angle iron for the bed rails and 1/4" plate for the mounting feet. The tire mount will be a 1/4" plate with a 1/4" upright with a 3/8" mounting plate for the tire bolted to a 1/4" plate with 4 1/2" grade 8 bolts.


    Finished product
    _DSC2880_1b2c52c7d1b687059b742689ad237110ae371b2f.jpg


    And the build progression


    IMG_20111027_222140_60256687ae42d3fdd6ae586aaa6dbe8e4648ff2d.jpg

    I started the tire mount today. It's 3/8th plate with 1/4" uprights.
    IMG_20111027_181309_4e94b1101613cd7afec0799760c5d5bb588594d3.jpg

    I still need to cut the plates to mount it to the rack I'll have those done this weekend.
    IMG_20111027_181337_51569e54fb2621bd16d2b901213cee0084419a7e.jpg

    IMG_20111027_222210_f892aa0ead84355b7cc27da0c8d30e0e2498d747.jpg

    This is how the tire mount will sit on the rack it's just tacked up with and bolts in the holes. It's all removable and unchangeable with whatever you want to add to the rack.
    IMG_20111103_221534_5b44a0b24350c3c9647fa5d325068752706ae8f7.jpg

    _DSC2846_535f66a40d0d69b4f329a8194bf23b9b9f224b0c.jpg


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    _DSC2883_c4c559f19ed4a58865734684f7b13220cf1d2a4e.jpg
     
    Pirhett, jwctaco and JWhitTac05 like this.
  2. Aug 8, 2011 at 11:34 AM
    #2
    paintdiddy

    paintdiddy Machine gun shits

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    Looks good. I saw those pics on your fb page
     
  3. Aug 8, 2011 at 11:36 AM
    #3
    Pugga

    Pugga Pasti-Dip Free 1983 - 2015... It was a good run

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    Nice! If you ever need a guinea pig on the east coast for product trials, let me know... really, no trouble at all :D
     
    fatfurious2 likes this.
  4. Aug 8, 2011 at 11:37 AM
    #4
    Fink

    Fink Motorboatin' SOB

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    Looks awesome dude!

    Fink
     
  5. Aug 8, 2011 at 11:40 AM
    #5
    JLee

    JLee [OP] The Man! Vendor

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    Jerry
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    I lost track thousands of dollars ago.
    Thanks man It just the rough design. I got the bed mounting points designed last night so I just need to add those and do some little touches like Hi-Lift mounts.


    One thing i didn't add in the OP the rack will removable without removing the bed bolts. The mounting tubes with have Billet tubing couplers welded in for easy removal.
     
  6. Aug 8, 2011 at 11:42 AM
    #6
    JLee

    JLee [OP] The Man! Vendor

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    LOL yeah I'll add you to the list ;)
     
  7. Aug 8, 2011 at 1:23 PM
    #7
    4x4Runner

    4x4Runner Sam’s gone, man. Moderator

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    I'll roger up for the 5th Gen 4Runners

    Good thing I'm close!:D
     
  8. Aug 8, 2011 at 1:39 PM
    #8
    JLee

    JLee [OP] The Man! Vendor

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    Lets see how the new marketing BUMP does :D
     
  9. Aug 8, 2011 at 1:41 PM
    #9
    Pugga

    Pugga Pasti-Dip Free 1983 - 2015... It was a good run

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    Whoa... just a suggestion, if you want people to look at the bed rack, put the chick below the design :D I reopened this thread and found myself not wanting to scroll down!
     
  10. Aug 8, 2011 at 1:42 PM
    #10
    JLee

    JLee [OP] The Man! Vendor

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    LOL

    And for some B.A.M.F marketing :D
    hot_girl_056_3aa9d967e209fd2f48ca3b09d24185e3c37ddd10.jpg
     
  11. Aug 8, 2011 at 1:44 PM
    #11
    Fink

    Fink Motorboatin' SOB

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    [​IMG]

    Fink
     
  12. Aug 8, 2011 at 2:17 PM
    #12
    JLee

    JLee [OP] The Man! Vendor

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    Yeah but shes not working on the home page :(
     
  13. Aug 9, 2011 at 9:29 PM
    #13
    JLee

    JLee [OP] The Man! Vendor

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    Bump the design is complete :) let the bending begin.
     
  14. Aug 9, 2011 at 9:33 PM
    #14
    Fink

    Fink Motorboatin' SOB

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    :worthless:

    Fink
     
  15. Aug 9, 2011 at 9:39 PM
    #15
    JLee

    JLee [OP] The Man! Vendor

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    The build wont start for a few weeks.
     
  16. Aug 9, 2011 at 9:42 PM
    #16
    OZ-T

    OZ-T You are going backwards

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    Looks great Jerry
     
  17. Aug 9, 2011 at 9:44 PM
    #17
    MJonaGS32

    MJonaGS32 MJ on a GS

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    Looks nice!

    me! me! me!
     
  18. Aug 9, 2011 at 9:45 PM
    #18
    Fink

    Fink Motorboatin' SOB

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    Damnit...

    Fink
     
  19. Aug 9, 2011 at 9:56 PM
    #19
    JLee

    JLee [OP] The Man! Vendor

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    Thanks guys.
     
  20. Aug 9, 2011 at 10:01 PM
    #20
    Sandman614

    Sandman614 Ex-Snarky TWSS elf, Travis #hotsavannahdotcom

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    You sir do good work!! How about a group buy?

    Seriously though I want to see more pics of the rack!! That thing is beast!
     

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