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Bicycle Trailer Build

Discussion in 'Garage / Workshop' started by YumaTRD, Jul 27, 2011.

  1. Jul 27, 2011 at 7:52 PM
    #1
    YumaTRD

    YumaTRD [OP] The Church Of @ODNAREM San Diego Chapter 1904

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    David
    El Cajon, CA
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    Solid Axle Yota
    Locked, Flat bed, 22R 5 speed, BFG KO2's
    I've been wanting to build something unique and useful all summer before I head back to college but couldn't think of anything. Last Thursday my father won a Bud Light Lime bicycle from a giveaway he entered. He gave it to me since I will make good use of it during the semester. I knew that I had found my canvas to work on. With all the possibilities, I decided to build a trailer.

    The Bike
    [​IMG]

    I found the frame of a dismantled Miller Bluestar generator welder laying around in the back of the shop I work at. It seemed like a good size to be the base for the trailer. It had a battery mount that could be useful too. So I went into designing how it would all come together.

    [​IMG]

    I first needed wheels to know the final height of the trailer, so I bought a 5/8th rod and a set of wheels to weld on. It started to take shape.

    [​IMG]

    [​IMG]

    Now came the tough part of designing a hitch that would keep the trailer fairly level, be secure with the trailer loaded, didn't bind when turning, cost effective and that was easily and quickly removable. I searched google and found an air coupler idea that I based my hitch off of. It would be able to pivot, remove quickly, hold strong and be fairly compact while in storage.

    [​IMG]

    [​IMG]

    [​IMG]

    The bike hitch took me a while to create since I wanted it to be bolt on and also sturdy to hold/pull the weight of the trailer. Approximately 100+ pounds.
    This is what i came up with.

    [​IMG]

    The trailer needed plating so i added a floor and some walls. Just enough to hold stuff since this trailer will get heavy fast, especially while carrying the battery too.

    [​IMG]

    After that, it was off to paint. I decided to go with the color sketch of the bike.

    [​IMG]

    [​IMG]

    A couple finishing touches....

    [​IMG]

    the finished product
    [​IMG]

    The test drive was good. I already bought an 12v to 120v inverter so I can power some speakers with the battery. Now I just need to build some legs and handles so I could use it as a wheelbarrow too.
     
  2. Jul 29, 2011 at 5:28 PM
    #2
    YumaTRD

    YumaTRD [OP] The Church Of @ODNAREM San Diego Chapter 1904

    Joined:
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    Messages:
    4,167
    Gender:
    Male
    First Name:
    David
    El Cajon, CA
    Vehicle:
    Solid Axle Yota
    Locked, Flat bed, 22R 5 speed, BFG KO2's
    [​IMG]

    added a swivel to the hitch rod to eliminate some of the binding I've been having with uneven inclines.
     
  3. Aug 2, 2011 at 11:45 PM
    #3
    G scott04

    G scott04 ...

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    Whatcha gonna do with it?

    Paint came out awesome btw :thumbsup:
     
  4. Aug 2, 2011 at 11:58 PM
    #4
    YumaTRD

    YumaTRD [OP] The Church Of @ODNAREM San Diego Chapter 1904

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    David
    El Cajon, CA
    Vehicle:
    Solid Axle Yota
    Locked, Flat bed, 22R 5 speed, BFG KO2's
    Thanks!
    I tested out the battery inverter i bought with the speakers. I had them running for over two hours without the battery dying down. Thats perfect since I will be using it for music when i throw BBQs pool side at my apartment. (no 120v connections near by)
    I might use it for food or beer runs to the nearby market. other than that, its mostly for show/cruzing.
     
  5. Sep 22, 2011 at 5:52 PM
    #5
    woods247

    woods247 Well-Known Member

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    back yonder
    Vehicle:
    09 TRD Sport Double Cab 4x4
    SAWs front, Fox resi rear, Total Chaos UCAs, 17" BBS RD-Truck FJ Rims with 255 BFG KM2s, TRD exhaust/intake, OME Springs, All-Pro flip kit, Timbren rear bumpstops, custom spare carrier, All-Pro skids, Beefed Sliders, All-Pro front bumper, Warn M8000 w/Synth MasterPull line, Procomp 30" LED lightbar, Bestop Soft topper, Safari Snorkel, CBI Bushmaster (custom), Baja Racks Utility rack, All Pro custom bed rack, Leer 100XQ
    I like it. The only thing it's missing is a Jäger dispenser.:D
     
  6. Sep 22, 2011 at 8:32 PM
    #6
    YumaTRD

    YumaTRD [OP] The Church Of @ODNAREM San Diego Chapter 1904

    Joined:
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    First Name:
    David
    El Cajon, CA
    Vehicle:
    Solid Axle Yota
    Locked, Flat bed, 22R 5 speed, BFG KO2's
    Haha, Thats a great idea!
    On a related note, me and Alex (Amaes) went on a Brewz cruze last month. I regret not taking the trailer because there was a lot of custom bikes out there.
    here is a link to the cruze
    http://thebrewbros.com/?p=4596
     
  7. Sep 22, 2011 at 8:54 PM
    #7
    Yodaforce

    Yodaforce Diverse-Customs.com

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    Western NC
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    Simple Drop (3")
    Better keep an eye on that one. Someone will definately steal that! Just because it says "Bud". Lol.
     
  8. Nov 21, 2011 at 10:38 PM
    #8
    Samdemo

    Samdemo New Member

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