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2005 Bulletproof Taco: 1 Ton SAC

Discussion in 'Solid Axle Suspension' started by NwiTACO, Jun 6, 2012.

  1. Jun 6, 2012 at 5:48 AM
    #1
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    #17416
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    4,427
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    Mark
    Indiana
    Vehicle:
    05 TRD Sport
    Custom Everything, 1 Ton Axles F & R
    Well several have asked for a build thread, and while I have one over on TTORA, I felt it is finally time to add one over here. Much of this will be copied over from my other build thread, but I need to catch up on a few years worth of work before we get to the present undertakings. Feel free to ask any questions you may have along my journey, lol!

    Stay tuned!

    As it sat before the latest teardown:

    2012-05-19110724_8631d0e5d970c6f6e578e85fbcc8dba700c56c0a.jpg

    As it currently sits:

    20131012_163127_zps6abc2c32_5aad1d7a15be1e2a4a8322e05ddf151bbb51c570.jpg

    20131020_102625_zpsadd1ca72_cb2261d1ee6233eda2617e8b728034d08773d82a.jpg

    null_zpscf19fb8d_05f74e8ba6524abbd053bb1aa2515e6f6cf43df8.jpg

    Current Specs:

    '79 Ford Kingpin Dana 60 front axle with:
    -Spartan Locker
    -Motive 4.56 gears
    -Yukon 35 spline Chromo Inners and Outers
    -Brass Kingpin Bushings
    -Longfield Spindle Bearing eliminator bushings
    -Yukon Hardcore locking Hubs (chromo)
    -Ballistic Fab shave kit

    Custom 3-link front Solid axle conversion
    -14" Fox RR coilovers
    Hydro Assist using PSC ram

    '80's Ford Dana 60 Rear Axle
    -Arb locker
    -35 spline chromo shafts
    -Ballistic 3/8" diff cover

    Inchworm Dual Cases

    Edgestar Fridge/Freezer

    Custom OBA setup using MV-50 compressor

    Custom Tube bed

    All work by me :D NwiFAB
     
    Last edited: Nov 14, 2013
    theolee, GQ7227, DustStorm4x4 and 4 others like this.
  2. Jun 6, 2012 at 5:55 AM
    #2
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Messages:
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    Gender:
    Male
    First Name:
    Mark
    Indiana
    Vehicle:
    05 TRD Sport
    Custom Everything, 1 Ton Axles F & R
    Truck started out life as a 2005 Tacoma DoubleCab Short Bed TRD sport.

    Mods started late 2007 and thats where this will pick up. I will try to stick to mods/build items and only throw in an occasional wheeling pic or two :D

    After a mild lift, some 285's, an All-Pro front and some 4x sliders she was lookin pretty good!

    DSCF5083_cfeea49d4bd5d650560c205b85946fd99e8d9c8c.jpg

    DSCF5098_f2602c1a33ae7773a9ca6502330bdac488f2bcf1.jpg

    DSCF5103_853b163b95c96b64b236ca744f0822be61a06f03.jpg

    DSCF5102_a29dd4074b9f612db430bae0b82b6a350929ecba.jpg

    DSCF5097_1fe3b3dddc2764407f81b6de24c554daeaca8ed3.jpg

    Camping11_85683c10acaa8956fd9aecfc2be2af7090b4eee0.jpg

    Camping12_debaf52f7aa0c7a7cfabf8304d64081ac0e4e156.jpg


    Florida82_8a2c7eee4f52e44844dda499565412764b65ed27.jpg

    Thats the last time the truck ever looked that nice :( :D
     
    DustStorm4x4 likes this.
  3. Jun 6, 2012 at 5:58 AM
    #3
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Indiana
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    Custom Everything, 1 Ton Axles F & R
    The next day I did this:

    Badlands1_c73b903fd1b68ee0abd6623c0683bde4a4691035.jpg

    And had to get off the trail like this:

    Badlands7_f85ff4ae31b7e6a2ccfad037bed946439cf6a29a.jpg

    Lesson learned the hard way, top mount shock spacer suck. They cause the shock to bottom out before you hit the bumpstops, and shock body and rod go bye-bye.
     
    DustStorm4x4 likes this.
  4. Jun 6, 2012 at 5:59 AM
    #4
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Custom Everything, 1 Ton Axles F & R
    So after that ordeal, I swapped out to some toytec coil spacers and kept wheeling. Minor carnage photos:

    DSCF5313_a26f1774e677e3d3b0bdab3c0545ff6801160cd0.jpg

    DSCF5312_537acce77772e8b1e09afe4e0669aef45f1e482d.jpg
     
    DustStorm4x4 likes this.
  5. Jun 6, 2012 at 6:03 AM
    #5
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Custom Everything, 1 Ton Axles F & R
    Chicago Toyota Jambo 2008 was my first time to the Cliffs:

    DSCF5308_2ea83d35139588d017a9e423ab9927b0bb92448d.jpg

    DSCF5301_5c9e13db0934553a270a8703e2d803320dd48c76.jpg

    DSCF5293_a6dcd7ed0f9fdb3d0f21d614ad640ef12b8c552b.jpg

    IMG_18911_b3fc4e2d42710fbe91112b1db3818fffb0d250da.jpg
     
  6. Jun 6, 2012 at 6:04 AM
    #6
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Indiana
    Vehicle:
    05 TRD Sport
    Custom Everything, 1 Ton Axles F & R
    Which led to this a few days later...first wheel bearing went out:

    DSCF5361_1d832b1ad15cba4923cfef326d863ecf6a7a4767.jpg
     
    DustStorm4x4 likes this.
  7. Jun 6, 2012 at 6:06 AM
    #7
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Indiana
    Vehicle:
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    Custom Everything, 1 Ton Axles F & R
    Somewhere near this time my brother did this to his '08 Taco:

    0227090921-02_6cd89367928be9e532de7de49ffe30837ac7fca2.jpg

    He was ok, but the truck got totaled.
     
  8. Jun 6, 2012 at 6:08 AM
    #8
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    05 TRD Sport
    Custom Everything, 1 Ton Axles F & R
    Decided to make some tube doors for added visibilty so here are a few pics:

    DSCF5606_686075c18b7bf7b5981e06c13cb70a1fddda48a0.jpg

    DSCF5614_78bb2df45b96f972846d51c5028a8b21bc2e8488.jpg

    DSCF5618_992c6e8d3457fba160c8b508199ac198f333fbc7.jpg

    DSCF5619_8402cb37ba7c4cbe8d346d4e31d8decfe888ce9c.jpg

    Put some Toyota latches on them to make opening/closing nice and easy:

    S7300067_ec7329a43a1d6db4c77f1d0d174c994469cb2ac6.jpg

    S7300068_5f02da6daa5e55702fa62233b07ce5490a278b9c.jpg

    S7300064_2b854549875d306abe4869fbddc91daab83dee17.jpg

    To this day these are still the only set of 05+ tube doors ever made :D
     
    DustStorm4x4 and Pirhett like this.
  9. Jun 6, 2012 at 6:10 AM
    #9
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Indiana
    Vehicle:
    05 TRD Sport
    Custom Everything, 1 Ton Axles F & R
    2009 April Fools Toyota Run in Harlan, KY:

    mark1_8742e1289213076ae59576a6431e960992c2d976.jpg

    100_0112_53428db1ef1179d31d5cbd7b11c975d7203feb63.jpg

    100_0109_3b795c829b53605448b58d9007ea0595273ca4ae.jpg

    100_0128_7620e1ae1eaefd93bb02ce27f0bf1be9cc00e5f4.jpg

    My then gf now wife bought me the bumper off Kevin's truck...literally.

    So when we got home...I added an armortech high-clearance rear (actually the first rear bumper Kevin @ ATO ever made!)

    100_0166_2fdee52fc4fc585ecbaf892466f58faa70424d19.jpg

    100_0166_2fdee52fc4fc585ecbaf892466f58faa70424d19.jpg

    100_0169_830a750ff9072aa8d7b00e72c4f04e01e96321a0.jpg

    100_0183_9433a9f26eb1261f5035ce3a97292260ad758094.jpg

    100_0182_39a47c4a8b5756a3c5ea73fbc7682bfb71978fc7.jpg
     
    DustStorm4x4 and Pirhett like this.
  10. Jun 6, 2012 at 6:13 AM
    #10
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Custom Everything, 1 Ton Axles F & R
    Figured I should beef up the skid plate department so I picked up some 3/16's plate and started on the front skid:

    S7300039_244728ed3cf194aa6db220d97b79b6d56ca52c9a.jpg

    S7300047_c2f237d2bba62942678cf1dca99ce23ed891d37a.jpg

    S7300045_f50a2a24f6a730213d26a749ef86bbfb7def0690.jpg

    S7300043_765bb695df9b7ec16201cfc98b4d37f09d7992ca.jpg

    Made it wide to protect the alignment cams just like budbuilt does!
     
    DustStorm4x4 likes this.
  11. Jun 6, 2012 at 6:14 AM
    #11
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    05 TRD Sport
    Custom Everything, 1 Ton Axles F & R
    A few pics from Wellsville Spring Fling 2009:

    100_1656_fed8ff8c3cb9c76cf6ca45e28d63951920f0580a.jpg

    100_1653_dfec67cf04176a94ca456d12fee40f7d6748eb1e.jpg
     
    DustStorm4x4 and TcTtrdsport14 like this.
  12. Jun 6, 2012 at 6:22 AM
    #12
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Custom Everything, 1 Ton Axles F & R
    Next I decided my bumpstops needed some tuning as well and I picked these up for a good price, and shortened the stroke on them to 1 1/4" so they werent constantly in play with my LCA's:

    bumps_0b5c1b3398857e80ce3985727e81cbe4afd5c49d.jpg


    Started cutting these off:

    DSCF5826_bb9bd2770c5f5c89f5e7e73f2f3545a592534d9a.jpg

    DSCF5827_8cad55ccd1db84cfb6dfc449ed9424b83df7c2f1.jpg

    DSCF5828_c32e3ca41e9b836071ace0b994acf4f9918766e6.jpg
    Then it looked like this:
    DSCF5830_fa7a25b4fb2c37a4a197a764e9a2d28a157d6d2a.jpg
    DSCF5831_63b3c6cf9ec9643200207768d6482857387b7170.jpg
    And finally like this:
    DSCF5832_4146369dba5b3448bb1e44e1f1a8d76172a57a40.jpg

    And ended up looking something like this:

    S7300246_aeecc6e3fc547b1a263f5d0cb51ae6016a9d2600.jpg
     
    DustStorm4x4 and Pirhett like this.
  13. Jun 6, 2012 at 6:23 AM
    #13
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Custom Everything, 1 Ton Axles F & R
    Oh, apparently I installed some used donahoes coiilovers and all-pro uppers sometime before this as well, oopsy.
     
    DustStorm4x4 likes this.
  14. Jun 6, 2012 at 6:26 AM
    #14
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Vehicle:
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    Custom Everything, 1 Ton Axles F & R
    Headed to Silver Lake MI for the weekend:

    DSCF5849_335e1b09850f7a9d33f784b62ef813b0ed030e57.jpg

    DSCF5848_a45d94b3b507bf9823eb0094e738ffd3af246561.jpg

    Saw this and was ubber jelly:

    DSCF5842_42ddfee0bb9d4339337bdf93049007e0cc65aede.jpg

    DSCF5843_520d277b79945a3852f4f6baa2ab3611de984437.jpg

    The chevy with us also did this:

    DSCF5846_1be8605f7e5a5851c80dafddd60756cf329bfa2a.jpg

    DSCF5845_7294f52e82ad830b43da529a2ab691e449400e6c.jpg
     
    DustStorm4x4 likes this.
  15. Jun 6, 2012 at 7:08 AM
    #15
    theduck911

    theduck911 Max's Canadian Twin

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    Locked and Geared!
    :woot:

    This means I have to start a build thread now :rolleyes:
     
  16. Jun 6, 2012 at 7:20 AM
    #16
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Custom Everything, 1 Ton Axles F & R
    I have been putting it off for so long now...and my TTORA thread has more BS in it thab Build...figured it was time
     
  17. Jun 6, 2012 at 10:20 AM
    #17
    NYCO

    NYCO go explore...

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    dents & scratches
    going to leave this here for later :popcorn: :D
     
  18. Jun 6, 2012 at 10:33 AM
    #18
    cgs2k2

    cgs2k2 old man

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    nice build! great truck! glad you upgraded the suspension
     
  19. Jun 6, 2012 at 11:11 AM
    #19
    NwiTACO

    NwiTACO [OP] Big tars, little/no bed.

    Joined:
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    Custom Everything, 1 Ton Axles F & R
    You havent a clue...but thanks and stay tuned...this will be like a build in fast forward! :D
     
  20. Jun 7, 2012 at 11:19 PM
    #20
    BulletToothTony

    BulletToothTony You’ll have that on these big jobs.

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    You can call me Susan if it makes you happy.
    Glad you finally started a build thread, truck looks awesome :cool:
     

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