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Anyone hard wired a mv50?

Discussion in 'Technical Chat' started by anthony250f, Mar 9, 2016.

  1. Mar 9, 2016 at 8:23 PM
    #1
    anthony250f

    anthony250f [OP] Well-Known Member

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    If so, how did you wire in a pressure switch and dash switch?
     
  2. Mar 10, 2016 at 12:07 PM
    #2
    Dirty Pool

    Dirty Pool FLIES ON THE FRIES, KETCHUPS WATERED DOWN

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    59.4 Miles, 56.67° NE Of Moab
    Vehicle:
    99 XCAB V6 MT TRD
    Dirty Pool rear bumper/air tank with integrated spare CV shaft storage, DP customized TJM front bumper, 8000 lb Ramsey/Technora rope, E-locked, Extended breathers with front diff catch can, PCV catch can, SAWs with DP heim joint seals, DP custom 6 leaf rear springs/Billies, DP custom skids, 2lo, Gray wire, Cap, Bed Rug, Black steelies, 01 Center console, Map lights, Disraeli gears
    Years ago I was all set to but I ended up leaving it "portable" for other reasons (numerous). I did install a pressure switch, check valve and did extensive modifications to boost performance.
    I went so far as to fab a rear bumper capable of holding around 3.5 gallons of air instead of a conventional tank.

    To answer your question the wiring is simple. Off the shelf they already have a 30A relay controlled by the "on/off" switch. A dash switch and pressure switch can be placed in series with, or in place of the factory switch. This is a "control" circuit so minimal wire size is all that's needed, 16g-18g (fused) is more than enough.

    There are a bunch of issues with these compressors from power wire size, wiring quality (or complete lack thereof), motor quality/initial build and so on.
    Many of these I have addressed here. That being said I have a CO2 set up but still find myself using this thing more often than not. Still going strong after all these years.
     
  3. Mar 10, 2016 at 12:31 PM
    #3
    anthony250f

    anthony250f [OP] Well-Known Member

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    The part that confused me was that the switch is connected to the negative cable. Which seems odd to me. I was going to just leave the internals and leave the switch "on" then run the two cables coming out to a relay and then connect that to the switch and pressure switch.image.jpgimage.jpg
     
  4. Mar 10, 2016 at 12:32 PM
    #4
    anthony250f

    anthony250f [OP] Well-Known Member

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    Or should I remove everything inside except the two power wires and the. Run that to my new relay and stuff?

    Therefore removing the stock switch and relay...and re wiring it like the second diagram I posted
     
  5. Mar 10, 2016 at 1:04 PM
    #5
    Dirty Pool

    Dirty Pool FLIES ON THE FRIES, KETCHUPS WATERED DOWN

    Joined:
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    Messages:
    2,266
    Gender:
    Male
    59.4 Miles, 56.67° NE Of Moab
    Vehicle:
    99 XCAB V6 MT TRD
    Dirty Pool rear bumper/air tank with integrated spare CV shaft storage, DP customized TJM front bumper, 8000 lb Ramsey/Technora rope, E-locked, Extended breathers with front diff catch can, PCV catch can, SAWs with DP heim joint seals, DP custom 6 leaf rear springs/Billies, DP custom skids, 2lo, Gray wire, Cap, Bed Rug, Black steelies, 01 Center console, Map lights, Disraeli gears
    I think you are over thinking it. Both diagrams are essentially the same (minus the pressure switch) and the exact spot the switch power is picked up/grounded. In the left diagram the switch ground is just tied into the power ground (bat neg cable) because it's there.
    I would not bother to pick up the switch power from "ignition" or anywhere else unless you already have a convenient fuse block or something. Find the wire from the switch to the relay in the compressor, put your small fuse, dash and pressure switch in series with it (fuse first), extending the wires as necessary. That's it, no need for an additional relay or any other modification to the existing wiring other than fusing (or circuit breaker) the positive power wire. Unless you want to upgrade the size.
     
  6. Mar 10, 2016 at 2:51 PM
    #6
    anthony250f

    anthony250f [OP] Well-Known Member

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    I just wasn't sure it would work since one diagram is 12v pos and the other (mv50) uses negative. So I can just extend the two switch wires. Splice in a pressure switch from the relay and attach it to an arb style switch?
     
  7. Mar 10, 2016 at 3:04 PM
    #7
    anthony250f

    anthony250f [OP] Well-Known Member

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    Anthony
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    Ok so here's a crappy diagram for wiring my compressor, and th locker, look good?? image.jpg
     
  8. Mar 11, 2016 at 9:58 AM
    #8
    Dirty Pool

    Dirty Pool FLIES ON THE FRIES, KETCHUPS WATERED DOWN

    Joined:
    Mar 24, 2013
    Member:
    #100471
    Messages:
    2,266
    Gender:
    Male
    59.4 Miles, 56.67° NE Of Moab
    Vehicle:
    99 XCAB V6 MT TRD
    Dirty Pool rear bumper/air tank with integrated spare CV shaft storage, DP customized TJM front bumper, 8000 lb Ramsey/Technora rope, E-locked, Extended breathers with front diff catch can, PCV catch can, SAWs with DP heim joint seals, DP custom 6 leaf rear springs/Billies, DP custom skids, 2lo, Gray wire, Cap, Bed Rug, Black steelies, 01 Center console, Map lights, Disraeli gears
    Looks good but, add a small fuse to protect the smaller gauge branch circuit wiring at the yellow arrow below. Do this as close to the tap, splice, or 12v source you use for control.
    COMPCONT_zpsifja3haz_ae36c42cb3cc3cd6ec99f103a1641685ad2b726e.jpg


    Semi related.
    At one point I had thought of going with a permanent tank/regulator/distribution system to use with the portable compressor. I made up this manifold from solid aluminum round stock but never installed it.
    MANIF_zps8ge7sibo_f6fca418361d7fd8c2326f2471deaeb4917a0a37.jpg
     
    Last edited: Mar 11, 2016
  9. Mar 11, 2016 at 5:41 PM
    #9
    anthony250f

    anthony250f [OP] Well-Known Member

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    Anthony
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    2008 dcsb trd offroad 4wd
    Ok that line is only a few inches inside the compressor. Only reason I'm mounting it is because I'm using it for my locker. I'm using a viair 6 hole manifold
     

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