1. Welcome to Tacoma World!

    You are currently viewing as a guest! To get full-access, you need to register for a FREE account.

    As a registered member, you’ll be able to:
    • Participate in all Tacoma discussion topics
    • Communicate privately with other Tacoma owners from around the world
    • Post your own photos in our Members Gallery
    • Access all special features of the site

Front Diff. drain plug stuck......

Discussion in '1st Gen. Tacomas (1995-2004)' started by ETaco23, Feb 28, 2010.

  1. Feb 28, 2010 at 4:54 PM
    #1
    ETaco23

    ETaco23 [OP] Marshall offroad Fabrication

    Joined:
    Feb 2, 2008
    Member:
    #4544
    Messages:
    5,513
    Gender:
    Male
    First Name:
    Evan
    PNW
    Vehicle:
    13' Pyrite Mica TRD Offroad DCSB 4x4
    Color Match Grille, Bed mat, Kings with JBA UCA's, Dakars and 34" BFG KM3, Snugtop Canopy, and my "Marshall Fabrication" Rock Sliders.
    I was trying to change my front diff. fluid today, but for the life of me couldnt get the drain plug to break free. I tryed everything(except an air gun). I was like :eek: trying so hard! Any idea's? It isnt backwards threads right?
    Thanks
     
  2. Feb 28, 2010 at 4:56 PM
    #2
    tacomaman06

    tacomaman06 Carolina Alliance: Enforcer

    Joined:
    May 1, 2007
    Member:
    #1475
    Messages:
    26,212
    Gender:
    Male
    First Name:
    Will
    York,South Carolina
    Vehicle:
    '16 Tundra TRD Pro
    getting there....
    nope...righty tighty...lefty loosy. sometimes, they are tight as hell...and being a hex head....more of a pita. may need to get a socket type hex head and use a breaker bar.
     
  3. Feb 28, 2010 at 4:58 PM
    #3
    chris4x4

    chris4x4 With sufficient thrust, pigs fly just fine. Moderator

    Joined:
    May 8, 2008
    Member:
    #6497
    Messages:
    112,751,530
    Gender:
    Male
    First Name:
    FlimFlubberJAM
    Tenoe, AZ
    Vehicle:
    2019 Rubicon 4 Door,
    4.10 gears, sliders, and lots of buttons.
    The front is a Hex, and the rear diff uses the 24 mm plugs.
     
  4. Feb 28, 2010 at 4:59 PM
    #4
    ETaco23

    ETaco23 [OP] Marshall offroad Fabrication

    Joined:
    Feb 2, 2008
    Member:
    #4544
    Messages:
    5,513
    Gender:
    Male
    First Name:
    Evan
    PNW
    Vehicle:
    13' Pyrite Mica TRD Offroad DCSB 4x4
    Color Match Grille, Bed mat, Kings with JBA UCA's, Dakars and 34" BFG KM3, Snugtop Canopy, and my "Marshall Fabrication" Rock Sliders.
    no there both 10mm hex. From what it looks and feels like. And Will, I was using the socket type, and a breaker bar, and it still didnt budge!
     
  5. Feb 28, 2010 at 5:03 PM
    #5
    tacomaman06

    tacomaman06 Carolina Alliance: Enforcer

    Joined:
    May 1, 2007
    Member:
    #1475
    Messages:
    26,212
    Gender:
    Male
    First Name:
    Will
    York,South Carolina
    Vehicle:
    '16 Tundra TRD Pro
    getting there....
    damn. may have to try using an impact gun on a low torque setting.
     
  6. Feb 28, 2010 at 5:03 PM
    #6
    pairodice

    pairodice Well-Known Member

    Joined:
    Jul 8, 2009
    Member:
    #19456
    Messages:
    1,490
    Gender:
    Male
    First Name:
    Jay
    SF NM
    Vehicle:
    02 DCSB prerunner 4x4 manual
    try a little heat try it after you go for a ride or use a propane torch i had the same problem
     
  7. Feb 28, 2010 at 5:07 PM
    #7
    ETaco23

    ETaco23 [OP] Marshall offroad Fabrication

    Joined:
    Feb 2, 2008
    Member:
    #4544
    Messages:
    5,513
    Gender:
    Male
    First Name:
    Evan
    PNW
    Vehicle:
    13' Pyrite Mica TRD Offroad DCSB 4x4
    Color Match Grille, Bed mat, Kings with JBA UCA's, Dakars and 34" BFG KM3, Snugtop Canopy, and my "Marshall Fabrication" Rock Sliders.
    It was warm and I might have to try some heat, or just get a bit for my Impact gun and just do a low setting like Will suggested.
    Well maybe I will do it next weekend, along with my new brakes. (Slotted Rotors and Hawk LTS pads, and wheelers Brake Lines front and rear):D
     
  8. Feb 28, 2010 at 5:08 PM
    #8
    shitroc

    shitroc Master of War

    Joined:
    Oct 14, 2009
    Member:
    #24315
    Messages:
    1,404
    Gender:
    Male
    First Name:
    Ant
    New Brunswick, Canada
    Vehicle:
    2002 Tacoma TRD 4X4
    Listed in sig.......
    yah i know what ur goin through there, changed my fluid a few weeks ago and it did the same thing to me. all i ended up doin to get it off was gave the head of the drain plug a couple good whacks with a hammer and it did something freeing it up somehow. it sounds a little fucky i know but thats what happened
     
  9. Feb 28, 2010 at 5:12 PM
    #9
    ETaco23

    ETaco23 [OP] Marshall offroad Fabrication

    Joined:
    Feb 2, 2008
    Member:
    #4544
    Messages:
    5,513
    Gender:
    Male
    First Name:
    Evan
    PNW
    Vehicle:
    13' Pyrite Mica TRD Offroad DCSB 4x4
    Color Match Grille, Bed mat, Kings with JBA UCA's, Dakars and 34" BFG KM3, Snugtop Canopy, and my "Marshall Fabrication" Rock Sliders.
    huh... Well maybe I should give that a shot first. Give it a little taparoo with a mallet or something.
     
  10. Feb 28, 2010 at 5:15 PM
    #10
    SManZ

    SManZ Sold the Taco in June 2020

    Joined:
    Sep 15, 2009
    Member:
    #22817
    Messages:
    1,365
    Gender:
    Male
    Fauquier County, VA
    Vehicle:
    Current, 2020 Ford Super Duty Tremor, Previously 2010 Supercharged 4x4 Tacoma Sport 6-spd
    TRD Supercharger, King 2.5" extended travel remote-resi coilovers, OME Dakar leaf packs, King 2.5" extended travel rear shocks, Total Chaos UCAs, MBRP turndown exhaust, TRD intake, TRD Quickshifter, Goodridge SS brake lines, EBC Sport Rotors, Hawk HPS pads, TRD FJ Cruiser Special Edition 16" Anthracite Rims, Spidertrax wheel spacers, 265/75R16 A/T, Autometer oil pressure, oil temp gauges, TRD boost gauge, PLX DM-100 OBD II scanner, flexpod mounts, A-pillar gauge pods
    Make sure you loosen the fill bolt first so you can guarantee that you can refill the diff after you remove the drain bolt. A little Liquid Wrench or PB Blaster might help too.

    If your 10mm hex socket is long enough, put a 10mm box end wrench on the hex and put the hex/wrench combo into the drain bolt. Tap the end of the wrench with a hammer. Its a ghetto impact tool but a hammer and wrench often works better than a breaker bar.
     
  11. Feb 28, 2010 at 5:19 PM
    #11
    Idrivetoys

    Idrivetoys Well-Known Member

    Joined:
    Dec 8, 2009
    Member:
    #27253
    Messages:
    499
    Gender:
    Male
    First Name:
    Ryan
    Yuma AZ
    Vehicle:
    I need a 4 door DC 4x4
    breaker bar/cheater pipe?
     
  12. Feb 28, 2010 at 5:27 PM
    #12
    ETaco23

    ETaco23 [OP] Marshall offroad Fabrication

    Joined:
    Feb 2, 2008
    Member:
    #4544
    Messages:
    5,513
    Gender:
    Male
    First Name:
    Evan
    PNW
    Vehicle:
    13' Pyrite Mica TRD Offroad DCSB 4x4
    Color Match Grille, Bed mat, Kings with JBA UCA's, Dakars and 34" BFG KM3, Snugtop Canopy, and my "Marshall Fabrication" Rock Sliders.
    Ive used a breaker bar and a hammer, but still nothing. I think I might try some PB on it next time, maybe then it will break loose. Hopefully!
     
  13. Mar 1, 2010 at 10:05 AM
    #13
    2003 TRD Man

    2003 TRD Man Well-Known Member

    Joined:
    Feb 12, 2010
    Member:
    #31227
    Messages:
    57
    Gender:
    Male
    First Name:
    John
    Edison N.J.
    Vehicle:
    03 TRD automatic
    If all things fail--- take to dealer and have them break-it free,they may be kind and charge you 0. Good Luck
     
  14. Mar 1, 2010 at 10:36 AM
    #14
    pdxwhiteout

    pdxwhiteout monster taco in the snow

    Joined:
    Dec 24, 2009
    Member:
    #28120
    Messages:
    101
    Gender:
    Male
    First Name:
    coty
    pdx
    Vehicle:
    monster tacoma
    3-inch body lift, 6-inch fabtech lift, 17-inch procomp black alloys wrapped in bfg 37s. trd v-6.
    put the hex socket on a impact driver, give it couple of good smacks then try the breaker bar again. try this a few times if it doesnt work the first time. the impact gun may work but should really be last resort(on drain plugs). the impact driver can free things in the same way without the chance of rounding out the hex, leaving you fubared. oh and yes if all else fails let the dealer break it.
     
  15. Mar 1, 2010 at 10:38 AM
    #15
    Stillfly199

    Stillfly199 ( . )( . )

    Joined:
    Feb 26, 2009
    Member:
    #14098
    Messages:
    5,000
    Gender:
    Male
    First Name:
    J.D.
    Bro Capital of the word
    Vehicle:
    2010 FJ Cruiser
    X2
     
  16. Mar 1, 2010 at 10:42 AM
    #16
    madcatter

    madcatter Well-Known Member

    Joined:
    Feb 14, 2010
    Member:
    #31350
    Messages:
    109
    Gender:
    Male
    western pa
    Vehicle:
    2010 tacoma
    jl audio stealthbox jl audio slash g2-500/1v2 good year dura-tracs jl audio g-class 50wattX2amp mb quart 5 1/4" rear matted mb quart 6.5 comp.set lotsa dynamat 4ga amp kit 16 gauge wire kit control knob on dash pioneer avic-x910bt in dash navigation dvd playback sirus tuner/bus interface built in blue tooth toyota environmental package leaf tsb weather tech floor liners yellow wire mod gray wire mod compartment bed lights added tie down d rings
    every bolt has a torque value,sounds like yours is grossly over torqued and probably ready to break from to tight.
    i would replace it with a new one
    if it was serviced by someone like a jiffylube/midas then i would address them.
     
  17. Mar 1, 2010 at 11:17 AM
    #17
    pdxwhiteout

    pdxwhiteout monster taco in the snow

    Joined:
    Dec 24, 2009
    Member:
    #28120
    Messages:
    101
    Gender:
    Male
    First Name:
    coty
    pdx
    Vehicle:
    monster tacoma
    3-inch body lift, 6-inch fabtech lift, 17-inch procomp black alloys wrapped in bfg 37s. trd v-6.
    the fill plug should always be removed first, to insure proper draining.
     
  18. Mar 1, 2010 at 11:57 AM
    #18
    Space Wrangler

    Space Wrangler Well-Known Member

    Joined:
    Nov 10, 2009
    Member:
    #25705
    Messages:
    360
    Gender:
    Male
    First Name:
    JCT
    Ga
    Vehicle:
    04 DC 4x4
    04 Tacoma 4x4 Double Cab SAW 2.0's Alcan's Ion 171 wheels 15x8 (-27mm bs) 32" BFG AT's


    not exactly. the reason you remove the fill plug first is to make sure you're able to refill the diff. ....you'd be screwed if you removed the drain plug first and then couldn't get the fill plug out.
     
  19. Mar 1, 2010 at 12:20 PM
    #19
    pdxwhiteout

    pdxwhiteout monster taco in the snow

    Joined:
    Dec 24, 2009
    Member:
    #28120
    Messages:
    101
    Gender:
    Male
    First Name:
    coty
    pdx
    Vehicle:
    monster tacoma
    3-inch body lift, 6-inch fabtech lift, 17-inch procomp black alloys wrapped in bfg 37s. trd v-6.
    yeah that kinda goes without saying. but still air flow through the fill hole allows for easy draining. making it a faster and more effective service. thats what i was saying. any tech will always remove the fill plug first..
     
  20. Mar 1, 2010 at 4:25 PM
    #20
    ETaco23

    ETaco23 [OP] Marshall offroad Fabrication

    Joined:
    Feb 2, 2008
    Member:
    #4544
    Messages:
    5,513
    Gender:
    Male
    First Name:
    Evan
    PNW
    Vehicle:
    13' Pyrite Mica TRD Offroad DCSB 4x4
    Color Match Grille, Bed mat, Kings with JBA UCA's, Dakars and 34" BFG KM3, Snugtop Canopy, and my "Marshall Fabrication" Rock Sliders.
    I got the fill Plug off no problem. And I will be trying again maybe this weekend, If the weather is descent. Thanks for all the tips guys!
     

Products Discussed in

To Top