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Factory roof rack seal is rotting.

Discussion in '1st Gen. Tacomas (1995-2004)' started by 04Pre_Runner, Mar 19, 2017.

  1. Mar 19, 2017 at 1:22 PM
    #1
    04Pre_Runner

    04Pre_Runner [OP] Well-Known Member

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    So I have a factory roof rack on my double cab. I was washing my truck a few weeks ago and while I was spraying the roof down the seals started crumbling away. I've seen a few people have had their factory racks leak and I want to prevent this from happening. What would be the best way to replace the seals?
     
  2. Mar 19, 2017 at 1:45 PM
    #2
    onakat

    onakat Well-Known Member

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    what I would do is unscrew the rack from your roof, find a flat rubber piece with same thickness, cut it in the same shape as the old ones then reinstall the rack
     
  3. Mar 19, 2017 at 1:46 PM
    #3
    gmr102

    gmr102 Well-Known Member

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    Silicone around the edges?
     
  4. Mar 19, 2017 at 2:00 PM
    #4
    erik530195

    erik530195 Instagram: @toyota_vintage

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    Clearly the easiest thing to do is sell me your roof rack and let me deal with any leakage problems
     
  5. Mar 19, 2017 at 3:20 PM
    #5
    nzbrock

    nzbrock Well-Known Member

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    Attached Files:

    ThunderOne and 04Pre_Runner[OP] like this.
  6. Mar 19, 2017 at 5:42 PM
    #6
    CD20H

    CD20H Well-Known Member

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  7. Mar 19, 2017 at 5:45 PM
    #7
    nzbrock

    nzbrock Well-Known Member

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    You might want to call the dealer and verify the part numbers. I was just looking at the diagram that I attached.
     
  8. Mar 19, 2017 at 5:48 PM
    #8
    CD20H

    CD20H Well-Known Member

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    I will. I didn't know that the roof rack was a Toyota part. I feel stupid for thinking it was aftermarket/add on.
     
  9. Mar 19, 2017 at 5:57 PM
    #9
    04Pre_Runner

    04Pre_Runner [OP] Well-Known Member

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    I'll call them tomorrow and ask. Since so few tacos came with racks I thought I wouldn't find a part number.
     
  10. May 13, 2017 at 6:40 PM
    #10
    04Pre_Runner

    04Pre_Runner [OP] Well-Known Member

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    Well... a few months later and I've hit another wall. No one really knows what the part number I ordered looked like but it was 6 bucks so I bought one seal for the front left to see if it was the right part. It was a plastic piece that was too small and flat to fit. Now I need to figure out the best materials/procedure to make my own seals.
     
  11. May 13, 2017 at 10:07 PM
    #11
    Area51Runner

    Area51Runner Well-Known Member

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    see if @gunny1005 can help track down the 'seals' - worth asking him to check the computer. Ya never know - might get lucky.
     
    outlawtacoma likes this.
  12. Jun 5, 2017 at 10:41 AM
    #12
    04Pre_Runner

    04Pre_Runner [OP] Well-Known Member

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    Well... no one could find the parts in their systems. Local dealer and the guys on here all said the part just isn't in the system. I have a sheet of butyl rubber and saw some FJ guys using roof flashing sealant on their bolts. So I need to go find some of that today. And maybe some bedliner for the rack, saw a few XJ guys do that on sun beat racks.
     
    Last edited: Jun 5, 2017
  13. Jun 5, 2017 at 11:16 AM
    #13
    B-52 Gunner

    B-52 Gunner Member

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    Were there different factory roof racks for 1st Gen Tacoma's?
    Mine is way different.

    Tacoma.jpg
     
  14. Jun 5, 2017 at 1:56 PM
    #14
    04Pre_Runner

    04Pre_Runner [OP] Well-Known Member

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    I assume yours and mine are just two different factory designs. The original owner of mine bought it at the dealership new with the rack and I've seen people with your rack say the same thing. I hate how little information there is out there about them.
     
  15. Jun 5, 2017 at 2:15 PM
    #15
    License2Ill

    License2Ill Woke like a Coma Toyota Tacoma

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    Holy shit. You have the exact roof rack as me. I've never seen another one before...

    I spent hours trying to find info on this rack and totally disassembled it to find more info.

    I have bad news if you're trying to find replacement parts for that rack.

    I believe this isn't a oem Tacoma rack. It may be oem Toyota. But due to the SAE sert nuts with gasket-maker sealant and 1999 date code on the inside of the rack I believe this was a limited dealer option. And when I mean limited, I believe only one dealer installed this rack. My truck was purchased new from Piercey Toyota in Milpitas, CA.
     
    erik530195 likes this.
  16. Jun 6, 2017 at 8:21 AM
    #16
    04Pre_Runner

    04Pre_Runner [OP] Well-Known Member

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    I've seen one other like mine on here (plus yours now) but none on the roads here in Texas so this might be the case. I'm taking mine apart this afternoon, any tips or is it fairly east to put back together?
     
  17. Jun 6, 2017 at 10:39 AM
    #17
    License2Ill

    License2Ill Woke like a Coma Toyota Tacoma

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    Fairly easy. The rack is thin plastic, so be easy on the inner inserts. 8 bolts. Be careful not to strip the head. Cross bars are an Allen wrench.
     
  18. Jun 7, 2017 at 9:12 PM
    #18
    04Pre_Runner

    04Pre_Runner [OP] Well-Known Member

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    Well I'll get pictures soon but I repaired the rack (I hope) for the foreseeable future. I bed lined it and cut out some new seals, as well as sticking some roof flashing around each screw after seeing some FJ guys on another site doing the same.
     

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