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Modified suspension broke

Discussion in 'Suspension' started by We’reHuntingTacos, Jun 27, 2018.

?

What should I do?

Poll closed Jul 11, 2018.
  1. Rebuild Fox Air Shocks and move on

    20.0%
  2. Replace leaf springs and shocks entirely

    80.0%
  1. Jul 28, 2018 at 2:05 PM
    #21
    We’reHuntingTacos

    We’reHuntingTacos [OP] Active Member

    Joined:
    Jun 19, 2018
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    #256878
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    Monterey, CA
    Vehicle:
    2007 Tacoma Trd off-road V6 DCSB
    DR coilovers, Dakar/Fox rear, Demello Off-road front bumper
    It also occurs to me that perhaps the new shocks' bushing type mount won't allow the articulation that perhaps my setup needs due to the location of the mounts. Will it blow out the shock by not allowing it to rotate in a direction it needs to?
     
  2. Jul 28, 2018 at 2:05 PM
    #22
    anthony250f

    anthony250f Well-Known Member

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  3. Jul 28, 2018 at 2:06 PM
    #23
    anthony250f

    anthony250f Well-Known Member

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    No that won’t affect that.
     
  4. Jul 28, 2018 at 2:07 PM
    #24
    We’reHuntingTacos

    We’reHuntingTacos [OP] Active Member

    Joined:
    Jun 19, 2018
    Member:
    #256878
    Messages:
    30
    Monterey, CA
    Vehicle:
    2007 Tacoma Trd off-road V6 DCSB
    DR coilovers, Dakar/Fox rear, Demello Off-road front bumper
    I'll try Fox. Downsouth couldn't help me and recommended I grind it down but is sending me some assorted smaller bushings they had. When you say spaces are you referring to the urethane bushings? Or the spacers that were part of the spherical bearing setup I had on my air shocks?
     
  5. Jul 28, 2018 at 2:11 PM
    #25
    anthony250f

    anthony250f Well-Known Member

    Joined:
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    Male
    First Name:
    Anthony
    San Diego, CA
    Vehicle:
    2008 dcsb trd offroad 4wd
  6. Jul 28, 2018 at 2:24 PM
    #26
    We’reHuntingTacos

    We’reHuntingTacos [OP] Active Member

    Joined:
    Jun 19, 2018
    Member:
    #256878
    Messages:
    30
    Monterey, CA
    Vehicle:
    2007 Tacoma Trd off-road V6 DCSB
    DR coilovers, Dakar/Fox rear, Demello Off-road front bumper
    Gotcha. Thanks!
     
  7. Jul 28, 2018 at 2:36 PM
    #27
    We’reHuntingTacos

    We’reHuntingTacos [OP] Active Member

    Joined:
    Jun 19, 2018
    Member:
    #256878
    Messages:
    30
    Monterey, CA
    Vehicle:
    2007 Tacoma Trd off-road V6 DCSB
    DR coilovers, Dakar/Fox rear, Demello Off-road front bumper
    Just to verify, what you're saying is that under the bushings I have on my new Fox shocks are spherical bearings/Heim bearings or whatever they call them, like the picture above? And if I remove my bushings, I will find a bearing like that? The sleeve in my bushing seems one piece, though, and doesn't allow for articulation, so are you sure that's what it looks like under there?
     
  8. Jul 28, 2018 at 2:56 PM
    #28
    anthony250f

    anthony250f Well-Known Member

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    It should be...remove the bushings to confirm
     
  9. Aug 2, 2018 at 1:46 PM
    #29
    We’reHuntingTacos

    We’reHuntingTacos [OP] Active Member

    Joined:
    Jun 19, 2018
    Member:
    #256878
    Messages:
    30
    Monterey, CA
    Vehicle:
    2007 Tacoma Trd off-road V6 DCSB
    DR coilovers, Dakar/Fox rear, Demello Off-road front bumper
    I removed the bushings/sleeves and they are hourglass bushings with a single sleeve pushed in. So you can push the sleeve out with a small and a large socket inside of a large bench vise (I really don't recommend a C-clamp like I used at first, lacking a vise), followed by a couple more large sockets (1 1/8" or 1 1/16" work great, depth is good) and your large socket from before. The smallest sleeve that fox offers is 1 3/8" (not the 1 1/4" I was looking for) so the tech verified that I should just take an angle grinder/bench grinder and reduce the sleeve length, and to make life easier, some of one of the sides of the bushing as well. Then a rubber hammer and probably some Super Lube on the outer face of the bushing will finish the job. I'll post pics when I get it all back together.

    Thanks for the help all!
     
  10. Aug 23, 2018 at 2:55 PM
    #30
    We’reHuntingTacos

    We’reHuntingTacos [OP] Active Member

    Joined:
    Jun 19, 2018
    Member:
    #256878
    Messages:
    30
    Monterey, CA
    Vehicle:
    2007 Tacoma Trd off-road V6 DCSB
    DR coilovers, Dakar/Fox rear, Demello Off-road front bumper
    Everything is remounted. Had some health issues slow me down for a while but I’m back baby. Got my bushings and sleeves ground down to 1.22” and slipped em in there and tightened it up. Had to compress the bushing a little bit to get to even 40 ft-lbs. not happy with that. They seem to give too easy. What torque would you guys go to?

    Unfortunately I somehow missed that the old hardware was junk. The PO must have used whatever he had on hand. What would you guys recommend buying for the eyelet mounts? I have the old stuff in there but don’t much like it. Uneven number of washers etc and one locknut and one not. These would be your typical 1/2” bolts for a 1.25” inner mount. I forget the outer dimension.

    Also the reservoir tube has a straight connector instead of a 90 degree and so it sticks straight towards my damn tire. Not happy with that suspension shop whatsoever. You guys think this is a danger? Have to run the truck up on an incline to see what happens when I flex one side.
    570F5B3B-1374-4E82-9D7A-39A5418B3C71.jpg
    8540B879-1455-47E5-92AF-D4609C4F5696.jpg A57C45A9-C994-4327-9790-71458A0C9D99.jpg

    Thanks all for your help getting me set straight.
     
  11. Aug 26, 2018 at 10:28 AM
    #31
    We’reHuntingTacos

    We’reHuntingTacos [OP] Active Member

    Joined:
    Jun 19, 2018
    Member:
    #256878
    Messages:
    30
    Monterey, CA
    Vehicle:
    2007 Tacoma Trd off-road V6 DCSB
    DR coilovers, Dakar/Fox rear, Demello Off-road front bumper
    Anyone have any suggestions on hardware and reservoir tube placement?
     

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