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Broken front diff 2018

Discussion in '3rd Gen. Tacomas (2016-2023)' started by bestrock970, Jan 28, 2019.

  1. Jan 30, 2019 at 5:59 AM
    #201
    ColoradoTJ

    ColoradoTJ Retired cat herder Moderator

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    In 4 years I have not had any mechanical part failure. Well, I had a front CO that had a nick in the shaft. 58.00 later, plus 38.00 for seals and oil, and an hour in my garage it was good as new. ..Now roll overs, flops and dents don’t count. Enough of the Heep junk though.

    So the point is, the OP has a stock Tacoma, in snow, non-aggressive tires (so low traction), no suspension hopping, and this happens? Could it possibly be a defect? As a company I would want to find out what caused the failure, then decide if warranty will be honored or denied. I have had 3 Tacoma’s (99’, 00’, 14’) and wheeled the shit out of first gens. One had a huffer on it, and a healthy build. I have also owned two limited 4Rs, wheeled them both as well. I have broke a half shaft before, but never some failure like this.
    I have a co-worker that just sold his 05 Tacoma, and had a rather rough first 5 years. One failure I would like to point out is his rear axle failed at 58k miles. He doesn’t go off-road, ever. So in stead of just saying “abuse, warranty denied”, Toyota researched what happened. Come to find out, the bearings failed, all service was performed at dealership. Axle was replaced.

    Do you think I’m afraid to floor my Duramax in 4lo? Nope. Last week I had to yank the toy hauler out from my property in a few feet of snow drifts, then back it up my 7% grade driveway. Now I wouldn’t do that if chains were installed. No need. 47F3218C-DC70-4E66-98EE-35CCC19F0112.jpg

    In my honest and humble opinion, a part failed in that front axle way before it should have, and nobody is investigating why. This is obviously very rare. Can anyone else remember a failure like this on any other 3rd gen under 10k miles, or at all? Am I to believe the OP is the only one that has used heavy throttle in 4lo in any kind of terrain?
     
  2. Jan 30, 2019 at 6:10 AM
    #202
    sierra141

    sierra141 Mean Green

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    Did the same thing on a Ford Raptor at work in 4lo, it happens when you go balls out in 4lo
     
  3. Jan 30, 2019 at 6:15 AM
    #203
    Skierrichy

    Skierrichy MadRad

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    To many, but never done
    Why would you tell them the truth:rofl:
    You should have told them you just got stuck on a main road in 2 wheel drive, then switched to 4 low and it just broke.
     
    Taconator_ likes this.
  4. Jan 30, 2019 at 6:56 AM
    #204
    Taconator_

    Taconator_ IG: ohv_tacotruck

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    Seriously, never tell the truth and take as much back to stock as possible. Never fails! Lol.

    Also, this would be the best excuse for the wife as to why I need to SAS :thumbsup:
     
    Skierrichy[QUOTED] likes this.
  5. Jan 30, 2019 at 7:47 AM
    #205
    OnHartung'sRoad

    OnHartung'sRoad -So glad I didn't take the other...

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    Somewhere in the Mojave Desert...
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    2017 Tacoma OR 4x4 (formerly 2002 OR 4x4, 1995 4x4 4Runner, 1985 4x4 Toy PU) ... and RIP’s (rust in pieces) to a Bronco II 4x4 & S10 Blazer 4x4
    You’d be foolish to do that WOT, and in a Taco?
     
    ColoradoTJ[QUOTED] likes this.
  6. Jan 30, 2019 at 10:09 AM
    #206
    maineah

    maineah Well-Known Member

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    We broke and axle on a snow cat it was an 1 1/2 this 7,000# thing steers by locking the opsite axle to stop the track. The final drive doesn't get much lower, 10 MPH WOT at 3 grand. So how did we break it? It was sitting in a field in maybe 3-4" of water from early winter rains yep it was frozen fast to the ground. This I can understand, breaking a Toyota axle and trashing an extension housing I have a hard time understanding.
     
  7. Jan 30, 2019 at 10:36 AM
    #207
    bestrock970

    bestrock970 [OP] Member

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    Toyota this Toyota that jeep has replaced for axle shafts on my Rubicon under warranty my Dodge power wagon I run that thing around in mud holes rocks snow 4low wide open spinning I trade all my vehicles in every 25,000 miles and never had a power wagon break my 98 Tacoma has 200,000 miles on it and that things been beat on and used as ranch truck for 100,000 miles never busted an axle and had it in the same scenario hundreds of times I even let the help use it. bottom line is this new Toyota stuff is shit
     
    Mully likes this.
  8. Jan 30, 2019 at 10:38 AM
    #208
    Harry

    Harry Science, Bitches

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    It's a poor craftsman that blames his tools
     
    RocTaco, Boghog1 and 98tacoma27 like this.
  9. Jan 30, 2019 at 11:03 AM
    #209
    dnlskier

    dnlskier Well-Known Member

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    Commas my friend... It was difficult to understand. What I gathered was that you trade all vehicles under 25,000 mi and you have blown axles in jeeps under 25k as well this quickly? There may be common denominator
     
  10. Jan 30, 2019 at 11:12 AM
    #210
    hoarder23

    hoarder23 Truck fell over

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    In OPs second post he says the diff exploded while backing out. Likely CV went boom when wheel spin went from really fast to zero, then when backing out the broken CV bound up the front diff and the cast iron housing provided less resistance than the hardened steel axle.
     
  11. Jan 30, 2019 at 11:34 AM
    #211
    salmonmigration

    salmonmigration Well-Known Member

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    The way that axle broke it's in a spiral. If you were to try and spin it in reverse it would cam out against itself. So looks to me like the axle pushed out against the diff and the diff case just isn't designed to hold that force in.

    Kinda weird HOW it broke though, looks like a totally brittle fracture. OP have any closeups?

    [​IMG]
     
    bestrock970[OP] likes this.
  12. Jan 30, 2019 at 11:57 AM
    #212
    lynlan1819

    lynlan1819 Well-Known Member

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    Toyota IFS is junk,they are a weak point and not intended for hard use..
     
    bestrock970[OP] and Mully like this.
  13. Jan 30, 2019 at 12:00 PM
    #213
    Rujack

    Rujack Stop Global Whining

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    :stirthepot:
     
    DaveInDenver likes this.
  14. Jan 30, 2019 at 12:06 PM
    #214
    Wengel21

    Wengel21 Well-Known Member

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    Brittle fracture looks more likely, hot temp on the front diff dropping into ice cold snow, I think that would cause a brittle fracture for sure. Expansion and contraction can be a bitch.
     
  15. Jan 30, 2019 at 12:13 PM
    #215
    salmonmigration

    salmonmigration Well-Known Member

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    It's steel, not glass. Steel will fail 100% brittle if it's overstressed at a subzero temperature, or if there is some manufacturing defect in the material itself.

    It's extremely unlikely something of this shape would crack when splashed with ice or water. Anyways the snow would have touched the diff case, not the axle shaft...
     
    ColoradoTJ likes this.
  16. Jan 30, 2019 at 12:26 PM
    #216
    95GLH

    95GLH 4WD Noob

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    1995 Tacoma SR5 4x4, the bottom bitch. 2018 Tacoma 4x4 DCSB OR, wife's truck.
    95 - Rust 2018 - '19 Pro grille, Westin HDX drop steps, Spidertrax 1.5" spacers
    My dealer told me the OR and Pro are covered for off road accidents, because they know thats why you bought the upper 2 models. The mall crawler sport with paint matched everything is a different story. According to Jones Junction in Maryland, anyway...
     
  17. Jan 30, 2019 at 2:29 PM
    #217
    svdude

    svdude Well-Known Member

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    Sounds like your dealer tried to sell you an offroad or a pro.
     
  18. Jan 30, 2019 at 3:05 PM
    #218
    ColoradoTJ

    ColoradoTJ Retired cat herder Moderator

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    The point I was trying to make is peoples idea of “off-road” differs a little.

    I always like the comments “I have gone thousands of miles off-road without breaking anything...”
    The top picture is referring to those people.

    When my 10 year old is driving my TJ, she thinks it’s hard and extreme. For her, it is. I can’t wait to build her a little crawler.
     
  19. Jan 30, 2019 at 3:25 PM
    #219
    DC92T

    DC92T Well-Known Member

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    What's wrong with being hard on the gas in 4 low?? What's the difference?? It's just a "higher" gear ratio lower speed etc etc. Oh wait, THE TORQUE!!

    What did the OP say that made people feel like he was a "whiny little bitch"?? Toyota is and has always been a stickler as far as what is warranted. If they find and scrape/scuffs and/or mud underneath, they usually deny the claim and once it's in the computer, every dealer can read that...

    It is always a priority that a dealer finds a way to deny your claim, just how it is.

    I've had 3 Yota's in my years keeping each about 10 - 17 years. The 88 and the 94 were treated like a red headed virgin stepchild at an incest campground. That 88 4 banger with 33" BFG AT's out climbed and outperformed EVERY truck I ran into. The only truck that did more than I could do was my buddies FJ cruiser with 31" BFG. Regardless, I lost 2 rear diffs, both had a plugged vent, they lost fluid, noise started and soon afterwards I blew the 3rd diff itself.

    As for the front end, well, 1 time I jumped so far that the left A arm snapped on the frame and I had to put it on a frame machine, pull it back out and re-weld it. The day it was done, we went back to the same jump and now I snapped all 4 cab mounts thru the floor. They 3" body blocks were visible in the cab, lol. One night I blew the rear diff that was leaking, I stuffed it in 4 low and headed home. For the next 17 miles, I was laying down burnouts from the front end every 1/4 mile - with 33" tires. After 10 times of this WOT abuse, I finally had another failure; This time the CV joint came right out of the front diff housing. That little retaining clip is all that holds it in, so it popped out. I bought a new clip, popped it back in and a used rear axle fixed me up. We went right back to the same place and beat the shit out of it some more. I didn't even break a CV joint or the R + P themselves.

    I can guarantee you guys one thing, myself and my band of squids beat our NEW 88 Toyotas like 90% of you all have ever seen with the benefit of YouTube. We always drew a crowd, and the 2 88 Toyotas ALWAYS came out on top while the other guys blew axles, 2nd gear or transfer cases. I limped that truck for 17 years and 200K miles, Those were the days!! :D

    Anyhow, why the book? Who cares or GAF about my stories? I don't have pictures to prove it!! I guess what I am trying to convey, is that I have always beat the ever living hell/snot out of my Toyota's in 4 LOW, 4 HIGH or anything in between, crawling or WOT bouncing off the rev limiter. I have out climbed big block Fords with 44" Super Swampers on there.

    Now i have an 03 V6 Taco, and I need it for a DD so the fun is long over, I'm also not 17 y.o. anymore now :D

    If he's got stock tires, that should not have failed or am I just speaking of my experiences back when the steel we had was much better than today? Is that it? Or is this about the metallurgy itself?
     
  20. Jan 30, 2019 at 3:33 PM
    #220
    Nunya Bizness

    Nunya Bizness A-A-Ron aka Stunny Gunny

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    Well that sounds like a load of pooh...

    Did you ask them then what is considered normal driving conditions when needing the 4wd to operate under?

    Id be curious to see what kind of nonsense they are considering to be normal conditions for 4wd...

    Better let the rest of the 4wd Customers know that driving in snow is not what 4wd is meant to be used for
     

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