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Squeaky Penguin's (Trip Reports) Build Thread

Discussion in '1st Gen. Builds (1995-2004)' started by Squeaky Penguin, Feb 3, 2013.

  1. Feb 26, 2019 at 8:28 PM
    #3421
    Blackdawg

    Blackdawg Dr. Frankenstein

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    Ah. Well that sounds not good.
     
  2. Feb 27, 2019 at 3:47 PM
    #3422
    Squeaky Penguin

    Squeaky Penguin [OP] Nothing Ventured, Nothing Gained

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    Brett
    Steamboat Springs, Colorado
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    '01 4WD, SR5, TRD & '13 TRDOR AC
    Lots of dust and custom dents, Check Build
    They're identical.

    Yep. Was trying to think if there was any other way to put them together, or ways I could be doing something wrong, but not seeing how they would ever fit. :notsure:


    Haven't heard back on my email or call, debating if I should start modifying them, or just order a set from DMZ. Have some trips on the calendar and want to get going on all the other stuff I need to do.
     
  3. Feb 27, 2019 at 5:16 PM
    #3423
    Blackdawg

    Blackdawg Dr. Frankenstein

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    So the mounting points where you had them are the same as stock then? They aren't supposed to be higher maybe?

    I know the dmz ones are quite good
     
  4. Feb 28, 2019 at 6:56 PM
    #3424
    SilverGhost

    SilverGhost Well-Known Member

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    RayRay
    Reunion, Co
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    02,03 some 04, it's complicated
    #junkyardparts
    :goingcrazy:Flashbacks :D
     
  5. Feb 28, 2019 at 7:37 PM
    #3425
    SilverGhost

    SilverGhost Well-Known Member

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    RayRay
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    #junkyardparts
    Hey Brett. Nice perches. That bottom section of the perch, just cut it off and weld it straight along the bottom of the frame. As long as you know your motor is at the right height (EDIT and front to back spacing) that's all that matters. I made sure everything was lined up right and then built perches to fit. It's a bitch but I pulled and put that motor in serval times just to make sure everything lined up. Good luck.

     
    Last edited: Feb 28, 2019
    Squeaky Penguin[OP] likes this.
  6. Feb 28, 2019 at 8:18 PM
    #3426
    Squeaky Penguin

    Squeaky Penguin [OP] Nothing Ventured, Nothing Gained

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    '01 4WD, SR5, TRD & '13 TRDOR AC
    Lots of dust and custom dents, Check Build
    Supposed to be stock height. I got a call from Next Venture today, sounds like there was an issue with his last revision. Offered to send a new piece, but I don't want to wait.

    Thanks for chiming in, Ray!

    I was thinking about that, but if I cut it even with the bottom of the frame, I don't think I'll be able to weld where the hole is. Not sure if that's a problem, or if it's worth cutting a new piece to fit in there.

    Going to dive into it this weekend and see what I come up with.
     
  7. Feb 28, 2019 at 8:45 PM
    #3427
    SilverGhost

    SilverGhost Well-Known Member

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    Well not even to the bottom of the frame, give it about a 1/4" above the bottom of the frame. To give the weld a space to sit on. You won't need to weld where the hole is. If you leave that section open you'll be fine. You won't need to cut a piece to fill it. Look at the old perch. it had an opening on the bottom too and how long they lasted. plus those where only 1/8" thick. The new ones you have look to be 1/4" thick. Pretty thick. But you'll need to weld the sides of that hole to the frame. Plus all the way around the perch to the frame should give it plent of strength. Do a few passes of weld to make the welds beefy.

    The only thing is that the frame steel there is only 1/8" thick. So if anything, you'll bend the frame in or rip the meat out of the frame. But you'll really have to do something stupid to cause that.

    Cut and weld on yellow. Just my .02 bud. You're a smart guy. You'll figure it out. You've impressed me several times.
    9373D084-3D86-4A94-8DFD-74A1F714D897.jpg

    Another option. Is weld the top and sides of the perch first. Get a BFH and hammer that lower section to the bottom of the frame and burn it in. Don't really recommend it because it will be a bitch to get flush and weld it. I do stuff like this alot at work.
     
    Last edited: Feb 28, 2019
  8. Mar 1, 2019 at 2:23 AM
    #3428
    Snowy

    Snowy Is neither here nor there

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    This. Don’t overthink it too much and just trim off the overhang and burn it in.
     
  9. Mar 1, 2019 at 5:32 AM
    #3429
    Wishbone Runner

    Wishbone Runner Because 4R

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    What’s wrong with just leaving the hanging section and weld from the bottom/back?
     
    w.adventures likes this.
  10. Mar 1, 2019 at 7:15 AM
    #3430
    teamhypoxia

    teamhypoxia MichelinMan

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    I just want to point out the fact that @BBR took a picture of his screen and posted that :rofl:
     
  11. Mar 1, 2019 at 11:27 AM
    #3431
    Squeaky Penguin

    Squeaky Penguin [OP] Nothing Ventured, Nothing Gained

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    Brett
    Steamboat Springs, Colorado
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    '01 4WD, SR5, TRD & '13 TRDOR AC
    Lots of dust and custom dents, Check Build
    Was wondering about the frame there too. I have some 3/16" plate and was thinking about making a couple frame plates either side of the mount. :notsure:

    Thanks guys. Probably what I'll do. Just needed some reassurance that doing so would be acceptable.

    Didn't want to put in all this work and not get these in properly.

    Nothing probably, aside from it being difficult to get the MIG gun in there. Could probably do it if I pull the suspension, but would rather not do that.
     
  12. Mar 1, 2019 at 11:31 AM
    #3432
    Blackdawg

    Blackdawg Dr. Frankenstein

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    Yeah just cut it and burn it. Plate some other stuff while you're in there. Call it a day.
     
    Wishbone Runner and w.adventures like this.
  13. Mar 1, 2019 at 10:04 PM
    #3433
    SilverGhost

    SilverGhost Well-Known Member

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    #junkyardparts
    That's what I did because mine was bent in. It's up to ya.







     
    Last edited: Mar 1, 2019
    jubei likes this.
  14. Mar 2, 2019 at 11:07 AM
    #3434
    Squeaky Penguin

    Squeaky Penguin [OP] Nothing Ventured, Nothing Gained

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    '01 4WD, SR5, TRD & '13 TRDOR AC
    Lots of dust and custom dents, Check Build
    Still over thinking this...

    Did a bunch of measuring this morning, and looks like the TG mounts will drop the engine 1/2", in which case it would probably be best to move the perches up too, no?
     
  15. Mar 2, 2019 at 11:42 AM
    #3435
    Blackdawg

    Blackdawg Dr. Frankenstein

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    My TG mounts raised my motor up. Was a pita to install due to that.

    That said, I thought that was due to my year of truck as it has the cast engine brackets vs the stamped metal ones. Yours should be the stamped ones.

    I can't confirm that info really. Just something a few have thought of when swapping to bozen mounts.

    Either way if that's the case then yes move the perches up! Surprised you didn't put the TG ones in first on the stock ones to measure?
     
  16. Mar 2, 2019 at 11:52 AM
    #3436
    Squeaky Penguin

    Squeaky Penguin [OP] Nothing Ventured, Nothing Gained

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    Lots of dust and custom dents, Check Build
    :notsure:

    IMAG0817.jpg
     
    Last edited: Mar 2, 2019
  17. Mar 2, 2019 at 12:19 PM
    #3437
    Blackdawg

    Blackdawg Dr. Frankenstein

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    Well..shit.
     
  18. Mar 2, 2019 at 2:15 PM
    #3438
    Reh5108

    Reh5108 Well-Known Member

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    Put that tranny back in and use it as a reference for the motor.
     
  19. Mar 2, 2019 at 4:54 PM
    #3439
    Squeaky Penguin

    Squeaky Penguin [OP] Nothing Ventured, Nothing Gained

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    '01 4WD, SR5, TRD & '13 TRDOR AC
    Lots of dust and custom dents, Check Build
    Pretty frustrated trying to make this work. Spent all day in the garage and don't feel like I accomplished anything. :mad: Was all set to just cut those perches and weld them in until I saw how different those mounts were. Had the engine in and out a few times trying different things, but didn't get anywhere. Think I'm going to need to tack them in where I think they need to end up, and then see if the engine is in the right place. Hoping that doesn't mean putting the trans back in, but it might need to. :annoyed: Actually looking forward to the core support work after this... :bananadead:'



    Wasn't much left of the factory driver's side motor mount. Think I could've ripped it apart.

    IMAG0814.jpg

    And yep, frame rail is pushed in a touch.

    IMAG0818.jpg


    What's your week of experience say @teamhypoxia ? Not perfect, but pretty happy with how they turned out.

    IMAG0819.jpg
     
  20. Mar 2, 2019 at 4:56 PM
    #3440
    Blackdawg

    Blackdawg Dr. Frankenstein

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    The Trifecta of Taco's
    ALL OF THEM!...Then some more.
    Why don't you just bolt on the TG mount and the NV perches to the motor then drop it in and mark the perches where they line up. You should know where they need to go depth wise(as in front to back) if you do this it will tell you where it wants to sit height wise. Then just mark it up and double check everything else will be happy.
     

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