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Jerneyman's Taco Build w/ Chevy 63 Swap and Welding Thread

Discussion in '2nd Gen. Builds (2005-2015)' started by Jerneyman, Jun 13, 2018.

  1. Mar 4, 2019 at 11:31 AM
    #41
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    I've always used Rustoleum paint. Works better than anything I've used in the past. Think I may repaint my stuff with a gloss black this time. Matte black is so meh.
     
    stronghammer[QUOTED] likes this.
  2. Mar 5, 2019 at 11:01 AM
    #42
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    Vehicle:
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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Finally making progress on my own sliders. The whole process with these has been experimental to say the least. At some point, I may make these available to build to order. We’ll see.

    So far I’ve gotten the outers completed and the legs are tacked in place. I’m adding a rear reinforcement as well as shown. Just need to make one more for the other side.

    143DF58E-25C5-4BF7-8C62-19911010FE66.jpg BA73F0CB-3FCE-4A3D-B79A-F2EC6D370591.jpg
     
  3. Mar 5, 2019 at 1:35 PM
    #43
    Cred92

    Cred92 PAID4MOD

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    :woot:looks good man
     
    Jerneyman[OP] likes this.
  4. Mar 5, 2019 at 1:38 PM
    #44
    BamaTaco56

    BamaTaco56 Well-Known Member

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    Been thinking of adding the bracing to my sliders like you did at the kickout. Haven't seen a reason to need it, just wouldn't hurt to have a little extra something under there.
     
  5. Mar 5, 2019 at 1:39 PM
    #45
    Jerneyman

    Jerneyman [OP] Well-Known Member

    Joined:
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    Vehicle:
    2011 Tacoma TRD OffRoad 4x4
    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Absolutely. I saw quite a bit of flex in that area with my CBI Sliders so I decided I won't chance it this time. Cutting that piece at that extreme of an angle was quite difficult though. Main reason I haven't incorporated that in to the sets I build for other folks yet.
     
  6. Mar 5, 2019 at 1:40 PM
    #46
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    Vehicle:
    2011 Tacoma TRD OffRoad 4x4
    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Thanks a lot!
     
  7. Mar 5, 2019 at 1:45 PM
    #47
    BamaTaco56

    BamaTaco56 Well-Known Member

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    Would it be any easier to cut / grind out with square tube?
     
  8. Mar 5, 2019 at 1:49 PM
    #48
    BamaTaco56

    BamaTaco56 Well-Known Member

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    I also need to weld a nut to a piece of flat bar for the bolt that is inside the boxed part of the frame.
     
    Jerneyman[OP] likes this.
  9. Mar 5, 2019 at 1:49 PM
    #49
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    Vehicle:
    2011 Tacoma TRD OffRoad 4x4
    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Nope. Not really. The fun part of this cut is that you make the long 70 degree cut then twist the tubing 15 degrees and make the other cut at 20 degrees. Getting a 15 degree offset with square tubing would be much more difficult since it naturally wants to be clamped at a right angle. Round tubing doesn't care.
     
  10. Mar 5, 2019 at 1:54 PM
    #50
    BamaTaco56

    BamaTaco56 Well-Known Member

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    lol, I didn't think about the angle of the sliders when making the cuts....
     
  11. Mar 5, 2019 at 1:56 PM
    #51
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    2011 Tacoma TRD OffRoad 4x4
    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Yeah, Its quite the headache. Lol.
     
  12. Mar 5, 2019 at 8:36 PM
    #52
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Finished my personal sliders this evening. Now the boring part: cleaning them up with the wire wheel and paint. Then the install.

    2380F8A2-DB58-44F5-A8B9-EB19EB00F78D.jpg 2346ACF8-7F25-4710-927E-1015D91353F5.jpg
     
    stronghammer, Bigdaddy4760 and Cred92 like this.
  13. Mar 5, 2019 at 8:38 PM
    #53
    Cred92

    Cred92 PAID4MOD

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    Have you done any sliders with fill plates?
     
  14. Mar 5, 2019 at 8:40 PM
    #54
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    I haven’t yet. Honestly it’s due to fact I don’t have any 11 gauge sheet laying around or a set of dimple dies to give it the look I want.
     
  15. Mar 5, 2019 at 8:42 PM
    #55
    Cred92

    Cred92 PAID4MOD

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    Say someone worked in industrial supply and could maybe get a set of dies and wanted a some sliders :rofl:
     
  16. Mar 5, 2019 at 8:44 PM
    #56
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    If I get to keep said dies, I’d say you’d get a screamin discount. But that’s all hypothetical of course. :cool:
     
  17. Mar 5, 2019 at 8:48 PM
    #57
    Cred92

    Cred92 PAID4MOD

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    :thumbsup: I was just looking into them cool deals not sure on which ones are good quality, have you done a set of long bed sliders?
     
  18. Mar 5, 2019 at 8:49 PM
    #58
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    I have yet to do a long bed set. I need to actually borrow one for a day and get a template for the frame. After that, I can build as many as you want.
     
  19. Mar 5, 2019 at 8:54 PM
    #59
    Cred92

    Cred92 PAID4MOD

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    Sounds like I may have the perfect guinea pig
     
    JKU3000 likes this.
  20. Mar 5, 2019 at 8:56 PM
    #60
    Jerneyman

    Jerneyman [OP] Well-Known Member

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    2011 Tacoma TRD OffRoad 4x4
    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Sounds that way. Let me know when you’d like a set!
     

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