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Jerneyman's Taco Build w/ Chevy 63 Swap and Welding Thread

Discussion in '2nd Gen. Builds (2005-2015)' started by Jerneyman, Jun 13, 2018.

Page 4 of 13
  1. Mar 7, 2019 at 6:22 AM
    #61
    Jerneyman

    #61
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Added the Total Chaos Cam Tab gussets. The trucks holds an alignment great now.
    0F9676F7-C461-494C-B748-F2F2634C5EA8.jpg 26FD1731-8F49-464C-AC9C-26C91910773E.jpg 1ACE8CDD-730A-409E-9E6B-2A19F1CF8E36.jpg 1A9290D3-5615-44CD-9520-218BAC95CCC7.jpg
     
    Jerneyman, Mar 7, 2019
    #61
    Bigdaddy4760 likes this.
  2. Mar 9, 2019 at 8:31 PM
    #62
    Jerneyman

    #62
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Sliders are painted and as soon as they’re done drying, will be welded on the truck. Tried a gloss black this time instead of matte since that’s all Walmart had that day. I actually like it so far. Excited to finally have a wheelable (is that a word?) truck again.

    8A8E7063-24C0-4BFE-B843-F887F33E6D1D.jpg
     
    Jerneyman, Mar 9, 2019
    #62
    Cred92 likes this.
  3. Mar 18, 2019 at 7:03 AM
    #63
    Jerneyman

    #63
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Built a bed rack last night. Going to be finishing the welding this evening.

    7B690B83-EF33-4FA8-86B4-84340563D915.jpg
     
    Jerneyman, Mar 18, 2019
    #63
    Cred92, stronghammer, InfernoChalupa and 1 other person like this.
  4. Mar 18, 2019 at 7:05 AM
    #64
    Bigdaddy4760

    #64
    Bigdaddy4760 Well traveled Older Than Dirt

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    Looks great, nice work
     
    Bigdaddy4760, Mar 18, 2019
    #64
    Jerneyman[QUOTED][OP] likes this.
  5. Mar 18, 2019 at 7:06 AM
    #65
    Jerneyman

    #65
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Thanks! I'm happy with it so far. Finish welding everything will get interesting this evening. May have to break out the ladder.
     
    Jerneyman, Mar 18, 2019
    #65
    Bigdaddy4760[QUOTED] likes this.
  6. Mar 18, 2019 at 7:10 AM
    #66
    Jerneyman

    #66
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    That's kind of the thought process behind it. And the extra tubing just gives you more real estate to mount to. I like the idea of using U-bolts to attach mounting brackets so you can move them around and try new stuff other than welding solid mounts directly to the rack. This should allow for that.
     
    Jerneyman, Mar 18, 2019
    #66
    Bigdaddy4760 and InfernoChalupa like this.
  7. Mar 18, 2019 at 7:51 AM
    #67
    backcountryj

    #67
    backcountryj Pending Approval

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    Really digging that design @Jerneyman!

    If I ever decide to ditch my hardtopper and go to a bedrack, I may be hitting you up to build another one :thumbsup:
     
    backcountryj, Mar 18, 2019
    #67
    Jerneyman[OP] and Bigdaddy4760 like this.
  8. Mar 18, 2019 at 7:52 AM
    #68
    Jerneyman

    #68
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Sounds good! Just let me know!
     
    Jerneyman, Mar 18, 2019
    #68
    backcountryj[QUOTED] likes this.
  9. Mar 18, 2019 at 7:57 AM
    #69
    BamaTaco56

    #69
    BamaTaco56 Well-Known Member

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    Making me want to buy a tube bender
     
    BamaTaco56, Mar 18, 2019
    #69
    Bigdaddy4760 likes this.
  10. Mar 18, 2019 at 7:58 AM
    #70
    Jerneyman

    #70
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Do it! They’re fun.
     
    Jerneyman, Mar 18, 2019
    #70
    Bigdaddy4760 likes this.
  11. Mar 18, 2019 at 7:59 AM
    #71
    Bigdaddy4760

    #71
    Bigdaddy4760 Well traveled Older Than Dirt

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    Ordered my JD model 4 and the JD beast notcher last week. Ready to get after it.
     
    Bigdaddy4760, Mar 18, 2019
    #71
    Jerneyman[QUOTED][OP] likes this.
  12. Mar 18, 2019 at 8:00 AM
    #72
    backcountryj

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    backcountryj Pending Approval

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    :bananadead:
     
    backcountryj, Mar 18, 2019
    #72
    Jerneyman[OP] likes this.
  13. Mar 18, 2019 at 8:13 AM
    #73
    Jerneyman

    #73
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Its a 22 inch tall rack. Plenty big for most people.
     
    Jerneyman, Mar 18, 2019
    #73
    Bigdaddy4760 likes this.
  14. Mar 19, 2019 at 11:01 AM
    #74
    Jerneyman

    #74
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Got the rack finished yesterday night. Here it is mocked up on my truck. Almost makes me want one for myself it looks so good.
    03B6295B-DAE6-467F-8D67-58E768DE2E24.jpg
     
    Jerneyman, Mar 19, 2019
    #74
    JKU3000, InfernoChalupa, Cred92 and 1 other person like this.
  15. Mar 22, 2019 at 8:36 AM
    #75
    Jerneyman

    #75
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    Little hi lift slider adapter I whipped up last night for @InfernoChalupa

    [​IMG]
     
    Jerneyman, Mar 22, 2019
    #75
    Bigdaddy4760 and InfernoChalupa like this.
  16. Mar 22, 2019 at 8:49 AM
    #76
    BamaTaco56

    #76
    BamaTaco56 Well-Known Member

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    Every time you build something I think of another tool that I need to buy.

    Did you square use tube for the base or bend plate to fit?
     
    BamaTaco56, Mar 22, 2019
    #76
    Jerneyman[QUOTED][OP], InfernoChalupa and Bigdaddy4760 like this.
  17. Mar 22, 2019 at 8:53 AM
    #77
    Jerneyman

    #77
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    That whole thing, minus the "spine" was made from square tube. The spine was made from 1" flat stock. All material was from my scrap bin for this project.
     
    Jerneyman, Mar 22, 2019
    #77
    JKU3000, BamaTaco56[QUOTED] and InfernoChalupa like this.
  18. Mar 22, 2019 at 12:05 PM
    #78
    BamaTaco56

    #78
    BamaTaco56 Well-Known Member

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    Seems like something within my capabilities. Is that 2” square 3/16” thick tube?
     
    BamaTaco56, Mar 22, 2019
    #78
  19. Mar 22, 2019 at 12:08 PM
    #79
    Jerneyman

    #79
    Jerneyman [OP] Well-Known Member

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    **Armor** Home Fabbed Hybrid Front Bumper Home Fabbed Rock Sliders Home Fabbed IFS Skid Plate Home Fabbed Mid Skid Plate Home Fabbed Transfer Case Skid Home Fabbed High Clearance Rear Bumper **Suspension** ADS Front Coilovers (Extended Travel, 700lb coils, Remote Resi) Total Chaos UCAs Chevy 63 Swap w/ custom shock hoops 14" Bilstein 7100s **Wheels/ Tires** Spidertrax 1.25" Wheel Spacers Front/Rear TRD Rock Warrior Wheels 285/75/16 BFG KO2s **Electrical** Pelfreybilt Auxiliary Fuse/Relay Panel Blue Sea Fuse Box Bussman 100 AMP Breaker **Recovery** Smittybilt 9.5k Winch **Lights** 20 Inch Single Row LED Bar Rigid Side Shooters (Flood/Pair) w/ CBI Offroad Ditch Light Brackets Rigid Duallys, Amber for fog lights **Miscelaneous Mods** Rear Diff Breather Relocation RAM Mount A-Pillar Mod w/ Garmin Power Cable DRT Fabrication Cab Mount Relocation Pinch Weld Mod (Mini Sledge Special) Short Rise Bed Bar for Tire Storage/ Hi-Lift Mount
    It's 11 gauge. Ideally, I would build this kind of stuff with 3/16" but all my tubing is 11 ga, or .120" wall thickness. My original that I built was from the same material and I was able to safely use it with my hi-lift with no deflection in the material. I may experiment making the "cradle" from 3/16 plate next time and bend it up with the press brake.
     
    Jerneyman, Mar 22, 2019
    #79
  20. Mar 22, 2019 at 12:14 PM
    #80
    BamaTaco56

    #80
    BamaTaco56 Well-Known Member

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    Logical. Most (if not all) of the sliders on the market are made out of 11 gague and they hold up just fine. With such a small surface area and with the bracing on it, I can’t imag it would move at all.

    11 gague is the only thickness I have worked with thus far.
     
    BamaTaco56, Mar 22, 2019
    #80
    JKU3000 likes this.
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