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Frozen Bolt Help

Discussion in '3rd Gen. Tacomas (2016-2023)' started by Invid, Jun 30, 2019.

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  1. Jun 30, 2019 at 4:21 PM
    #1
    Invid

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    Invid [OP] Well-Known Member

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    So the rear 24mm differential fill plug is frozen on tight. PDBlaster and heat did not assist in removing that bolt. The corners are now rounded off some and I am at a loss for a resolution. Any ideas on how to remove this? I will buy a new fill plug/bolt and washers but I need to get this off. Thanks!
     
    Invid, Jun 30, 2019
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  2. Jun 30, 2019 at 4:24 PM
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    rnish

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    rnish Well-Known Member

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    Get a 6 point 24 mm socket. You are working on a 2016? Shouldn’t be that much corrosion. Do you have a breaker bar? 18-24 inch?
     
    rnish, Jun 30, 2019
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  3. Jun 30, 2019 at 4:29 PM
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    stun gun

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    stun gun Well-Known Member

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    What did you apply the heat with?

    Since you’re getting a new plug, heat it again and get on it with a freshly jawed pipe wrench. The bigger the better.
     
    stun gun, Jun 30, 2019
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  4. Jun 30, 2019 at 4:30 PM
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    Bishop84

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    Bishop84 Well-Known Member

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    If its rounded, only a high quality wrench or socket will grab it now.

    With rounded fill plugs, I use an air chisel, but a normal one will do.

    I chisel in a dent on the plug, then walk the dent around to loose the bolt. Very easy.
     
    Bishop84, Jun 30, 2019
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  5. Jun 30, 2019 at 4:31 PM
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    Ronzio

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    Ronzio Well-Known Member

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    More heat you didn’t get it hot enough...heat the area just around the bolt. If your rounding the corners you don’t have proper leverage...get a longer bar keep the socket square on the bolt.
     
    Ronzio, Jun 30, 2019
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  6. Jun 30, 2019 at 5:06 PM
    #6
    Invid

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    Invid [OP] Well-Known Member

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    I used a torch but ddi t want to over do it. I have a breaker bar and used a 12 point socket. I'll see if I can find a 6 point.
     
    Invid, Jun 30, 2019
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  7. Jun 30, 2019 at 5:07 PM
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    hiPSI

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    hiPSI Laminar Flow

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    Heat unsticks everything. Get that bitch glowing. It will come out.
     
    hiPSI, Jun 30, 2019
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  8. Jun 30, 2019 at 5:08 PM
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    Invid

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    Invid [OP] Well-Known Member

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    Lol l try it.
     
    Invid, Jun 30, 2019
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  9. Jun 30, 2019 at 5:08 PM
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    shakerhood

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    shakerhood Well-Known Member

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    I worked on an S10 last year that had a frozen diff plug, I threw some heat on it and put a floor jack under my breaker bar and pumped it loose.
     
    shakerhood, Jun 30, 2019
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    black coffee, hiPSI and stun gun like this.
  10. Jun 30, 2019 at 5:12 PM
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    TripleEight

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    TripleEight Well-Known Member

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    Monkey wrench
     
    TripleEight, Jun 30, 2019
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  11. Jun 30, 2019 at 5:17 PM
    #11
    hiPSI

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    Just a small warning... if you get it red, that's fine. If you get it white, wait a minute or so or else you'll twist the head off.
     
    hiPSI, Jun 30, 2019
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  12. Jun 30, 2019 at 5:18 PM
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    Invid

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    Invid [OP] Well-Known Member

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    My Robo Grip did little to help. I'll try more heat.
     
    Invid, Jun 30, 2019
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  13. Jun 30, 2019 at 5:19 PM
    #13
    stun gun

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    stun gun Well-Known Member

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    How long is this robo grip?
     
    stun gun, Jun 30, 2019
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  14. Jun 30, 2019 at 5:21 PM
    #14
    hiPSI

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    hiPSI Laminar Flow

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    About 10 minutes.
     
    hiPSI, Jun 30, 2019
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  15. Jun 30, 2019 at 5:22 PM
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    Frankenstuff

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    Frankenstuff Busy iracing

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    I would aviod using anything like these . Robogrip that is.
     
    Frankenstuff, Jun 30, 2019
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  16. Jun 30, 2019 at 5:22 PM
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    stun gun

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    stun gun Well-Known Member

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    Ok cool I’ll be quick
     
    stun gun, Jun 30, 2019
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    hiPSI[QUOTED] likes this.
  17. Jun 30, 2019 at 5:24 PM
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    stun gun

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    stun gun Well-Known Member

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    OP, show us some pics of the rounded off plug and what you’re working with. Because if you have a pencil torch and a little robo grip we may need to step back and re evaluate.
     
    stun gun, Jun 30, 2019
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    Frankenstuff likes this.
  18. Jun 30, 2019 at 5:25 PM
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    hiPSI

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    Don't forget I am one of a few who speak stungunese...
     
    hiPSI, Jun 30, 2019
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  19. Jun 30, 2019 at 5:28 PM
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    stun gun

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    stun gun Well-Known Member

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    That is so convenient. I hate having to scream and point whenever I’m hungry.
     
    stun gun, Jun 30, 2019
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  20. Jun 30, 2019 at 5:29 PM
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    Frankenstuff

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    Frankenstuff Busy iracing

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    This guy.
     
    Frankenstuff, Jun 30, 2019
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