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Relentless 1st gen front bumper install

Discussion in 'Armor' started by BlackSportD, Mar 22, 2019.

  1. Mar 22, 2019 at 4:30 PM
    #1
    BlackSportD

    BlackSportD [OP] Well-Known Member

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    Icon/TC Mid travel, TRD S/C, PNP Greddy EMU, 625cc injectors, 2.2 pulley, Hayden tranny cooler, AEM wideband, TRD boost gauge.
    Anyone know of a guide for the bumper install?
     
  2. Mar 23, 2019 at 4:10 PM
    #2
    Armed in Utah

    Armed in Utah Well-Known Member

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    Utah's High Desert.......
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    mfg pdf file maybe ?
     
  3. Mar 23, 2019 at 4:14 PM
    #3
    theredofshaw

    theredofshaw Well-Known Member

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  4. Mar 23, 2019 at 5:30 PM
    #4
    BlackSportD

    BlackSportD [OP] Well-Known Member

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    Icon/TC Mid travel, TRD S/C, PNP Greddy EMU, 625cc injectors, 2.2 pulley, Hayden tranny cooler, AEM wideband, TRD boost gauge.
    Their site does not have one for the first gen.

    I'm sure it's pretty strait forward, but the older I get the more I like to prepare before jumping into things. I swear, any chance I give Murphy, he gingerly obliges.
     
    theredofshaw likes this.
  5. Mar 23, 2019 at 5:55 PM
    #5
    RelentlessFab

    RelentlessFab Eric @Relentless Fab Vendor

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    Sparks, NV
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    07 AC 6mt>03 SR5 >08 Sport and 17 6MT TRD OR
    Relentless Armored! Too many others to list.
    No guide available but it's basic hand tools. Ratchet and wrenches in common Toyota sizes, 10mm, 12, 14, 17, 19mm.
    Front bumper comes off with screws under the bottom lip, the turn signal lights unplugged, 2 main brackets under/behind at the side of the frame near the sides of the radiator and 2 more nuts on a bracket on the upper/back corners of the bumper in the wheel well.
    Then the impact bar behind the bumper cover comes off and the 2 extension horns holding it to the frame ends, the skid comes off and the tow hooks come off too, lastly those 2 brackets near the fender that held the original bumper must come off. The nuts holding them are under under the hood and the air filter box on the passenger side and under the battery on the driver side.
    New bumper now bolts on via 2 frame end bolts where the crush bar extension horns attached to the frame, the 4 bolt locations from the tow hooks, and our braces go under the sides of the bumper and tie in to the frame side brackets where the factory bumper mounted. Adjust height so the bumper has about 1/2 to 5/8" clerance between the fenders and use some of the included washers between the frame and the tabs on the bumper where it attaches to the tow hook locations. That will hold the height once tightened down fully. Install is usually about 2-3 hours for the bumper, add time if installing winch and lights. With all the accessories going in too it becomes a full day project for most.
     
  6. Jul 4, 2019 at 12:06 PM
    #6
    Grand dude

    Grand dude Well-Known Member

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    cool stickers and a baseball card With clothes pin, sounds awesome ! wicked
    Eric once I remove "the 2 extension horns holding it to the frame ends" what do I reconnect the skid to ?
     
  7. Jul 6, 2019 at 4:30 AM
    #7
    quetzal

    quetzal Well-Known Member

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    All-Pro UCAs, King 2.5 C/Os, All-Pro Expo Leafs, Bilstein 10" Shocks
    My understanding is the new bumper has skid mounting points for that purpose
     
    Grand dude[QUOTED] likes this.
  8. Jul 6, 2019 at 5:54 AM
    #8
    Grand dude

    Grand dude Well-Known Member

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    lehigh valley, PA.
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    cool stickers and a baseball card With clothes pin, sounds awesome ! wicked
    I think I got screwed, bought mine second hand from some guy Tacoma world. it doesn't have any mounting points at the bottom of the bumper just straight across not even a place to drill into
    20190706_085305.jpg
     
    Last edited: Jul 12, 2019
  9. Jul 6, 2019 at 7:13 AM
    #9
    quetzal

    quetzal Well-Known Member

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    All-Pro UCAs, King 2.5 C/Os, All-Pro Expo Leafs, Bilstein 10" Shocks
    Hmm
    Maybe @BlackSportD can answer?
    Or @RelentlessFab when they return to work on Monday?
     
  10. Jul 6, 2019 at 7:31 AM
    #10
    quetzal

    quetzal Well-Known Member

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    @Grand dude can you post of pic of the front bottom side too?
     
  11. Jul 6, 2019 at 11:08 AM
    #11
    BlackSportD

    BlackSportD [OP] Well-Known Member

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    Icon/TC Mid travel, TRD S/C, PNP Greddy EMU, 625cc injectors, 2.2 pulley, Hayden tranny cooler, AEM wideband, TRD boost gauge.
    @quetzal
    Ouch yeah mine has some angle iron to mount oe style skids.
    IMG_20190317_171423.jpg
     
    quetzal and Grand dude like this.
  12. Jul 6, 2019 at 1:21 PM
    #12
    Grand dude

    Grand dude Well-Known Member

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    cool stickers and a baseball card With clothes pin, sounds awesome ! wicked
    now I see my problem no angle iron to mount oe style skids . Mother ..#%$&*!*&()_(&^$#@%#$%&*^ bitch
     
  13. Jul 11, 2019 at 10:29 PM
    #13
    quetzal

    quetzal Well-Known Member

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    All-Pro UCAs, King 2.5 C/Os, All-Pro Expo Leafs, Bilstein 10" Shocks
    Holy crap!!!
    What did they say?
     
    Grand dude[QUOTED] likes this.
  14. Jul 12, 2019 at 7:30 AM
    #14
    Grand dude

    Grand dude Well-Known Member

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    cool stickers and a baseball card With clothes pin, sounds awesome ! wicked
    Never heard back from the dude that sold it to me.
    @RelentlessFab ...Eric is there a chance I can order just the piece of steel that the OEM skid plate mounts to for a first gen 02
    Piece in yellow
    downloadfile-8.jpg
     
  15. Jul 12, 2019 at 8:26 AM
    #15
    RelentlessFab

    RelentlessFab Eric @Relentless Fab Vendor

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    Relentless Armored! Too many others to list.
    Yes you could, you'd need to reach out to us via email to get that set up. I actually have one other customer that reached out last week with a similar situation with a kit bumper he got.....
    FYI this bumper you bought happens to be one of our old DIY kit bumpers that was sold in pieces and someone put together in their garage(one way you can tell with the photo someone attached has our 'R' on the under part of the sides on the bumper vs the logo delete/round hole cut there on the kit version).

    Things like this issue is part of why we discontinued them a few years ago. Unfortunately there were a lot of guys that were doing them as their first welding project and simply didnt have the welding and mechanical knowhow and some of their handy work started to bleed off onto our reputation for our fully built bumpers and we couldn't have that.
     
    frenchee and Grand dude[QUOTED] like this.
  16. Jul 12, 2019 at 8:53 AM
    #16
    BlackSportD

    BlackSportD [OP] Well-Known Member

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    Icon/TC Mid travel, TRD S/C, PNP Greddy EMU, 625cc injectors, 2.2 pulley, Hayden tranny cooler, AEM wideband, TRD boost gauge.
    Wow. I have a 220v Mig but I would not want a bumper to be my first project. Can attest the welds on your bumpers are beautiful- kudos to your team over there.
     
    RelentlessFab[QUOTED] likes this.
  17. Jul 12, 2019 at 9:33 AM
    #17
    Grand dude

    Grand dude Well-Known Member

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    cool stickers and a baseball card With clothes pin, sounds awesome ! wicked
    thank you sir
     
  18. Jul 30, 2019 at 9:52 AM
    #18
    Grand dude

    Grand dude Well-Known Member

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    cool stickers and a baseball card With clothes pin, sounds awesome ! wicked

    Eric e-mail inbound for this piece .
     
  19. Oct 2, 2019 at 9:14 PM
    #19
    Grand dude

    Grand dude Well-Known Member

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    lehigh valley, PA.
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    2016 trd or dcsb & 2002 trdor exclb
    cool stickers and a baseball card With clothes pin, sounds awesome ! wicked
    Eric I know you guys are verry busy, however I have sent you guys a couple of e-mails back in July regarding obtaining a skid pan mounting bracket do you have any word on this for me?

    downloadfile-13.jpg
     
  20. Oct 2, 2019 at 10:45 PM
    #20
    RelentlessFab

    RelentlessFab Eric @Relentless Fab Vendor

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    07 AC 6mt>03 SR5 >08 Sport and 17 6MT TRD OR
    Relentless Armored! Too many others to list.
    DM me your name/shipping address and I can get that done for you in the next couple days. Just shipped one of them to one other member the other day, can get one out to you pretty quick now; since that bumper is second hand I'd just ask that you cover shipping.
     
    Grand dude[QUOTED] likes this.

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