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Show off your aux fuse panels.

Discussion in 'Lighting' started by Newlife, Dec 29, 2013.

  1. Sep 2, 2019 at 12:57 PM
    #901
    Canadianguy91

    Canadianguy91 Well-Known Member

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    You mean literally over the terminals on the relays?
    I have the heat shrink on the wire to connectors.
    Anyone here know how to use the Meso cover with the add a fuse if you put it in the blank spot? Doesn’t seem big enough
     
  2. Sep 2, 2019 at 1:02 PM
    #902
    shane100700

    shane100700 Bed, Bath & Beyond Crawler

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    Yes over the terminals so there is no exposed metal that can short.

    It fits. You just put it on.
     
  3. Sep 2, 2019 at 1:21 PM
    #903
    Canadianguy91

    Canadianguy91 Well-Known Member

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    Ok I’ll look into that. Thanks for the tip
     
    shane100700[QUOTED] likes this.
  4. Sep 2, 2019 at 10:38 PM
    #904
    Justintheegreat

    Justintheegreat Well-Known Member

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    I have the pelfrey fuse panel but there is no room for relays.
    I may put the relays on the bottom side.
     
  5. Sep 3, 2019 at 8:20 AM
    #905
    Justintheegreat

    Justintheegreat Well-Known Member

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    Has anyone dont this with the pelfrey built tray.
     
  6. Sep 3, 2019 at 8:35 AM
    #906
    Stopmithering

    Stopmithering Well-Known Member

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    CB8094EC-BFC3-4A50-8961-67464E6EA0EE.jpg

    Here’s my home made panel. In retrospect I could have gone with half the number of fuses and may well change it it the future. Really only need space for some future light circuits.

    The yellow wires feed the Four Wheel camper. The blue goes to the backup camera mod. The red is redundant, and the compressor bypasses the fuses all together as I was unsure of the draw through the panel. Still lots to learn, but I haven’t fried anything yet.
     
  7. Sep 8, 2019 at 9:26 PM
    #907
    Justintheegreat

    Justintheegreat Well-Known Member

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    When running the blue sea fuse block.
    Are you guys using relays??
    Relays to everything?
     
    Last edited: Sep 9, 2019
  8. Sep 8, 2019 at 9:40 PM
    #908
    bagleboy

    bagleboy Well-Known Member

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    You only need relays if you're above the rated switch current. For some switches, that's only 3A but for other switches it's 20A. Relays can do other things to but the most common reason is to allow a small switch current to activate a higher current accessory.
     
  9. Sep 9, 2019 at 8:32 AM
    #909
    bagleboy

    bagleboy Well-Known Member

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    I'd still make the holes under the relays bigger as well to avoid chafing of the insulation causing a repeat of the short.
     
    Justintheegreat likes this.
  10. Sep 10, 2019 at 2:55 PM
    #910
    robssol

    robssol If it ain't broke, leave it the eff alone!

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    I use relays to larger loads, heated mirrors, and light bar.
    Direct wire smaller loads(from the Blue Sea fuse block), underhood lights, and bed lights.
     
  11. Sep 22, 2019 at 12:01 PM
    #911
    Gus87

    Gus87 Well-Known Member

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    I've browsed through here quite a bit and can't really find many manufactured mounts other than paranoid fab. What other ones are available? I would like something a hair smaller.
     
  12. Sep 23, 2019 at 4:48 AM
    #912
    JustinL

    JustinL Well-Known Member

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  13. Sep 24, 2019 at 4:53 AM
    #913
    motofish84

    motofish84 Well-Known Member

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    Here’s one I’m working on. Just mocking up and test fitting now. I’m painting the panel and doing the wiring. Will post more when I’m finished. The relay / fuse box will support the addition of roof rack mounted scene lights and a light bar as well as bed lights. I’ll have 3 additional circuits for future add ons. I may try and squeeze the amp power fuse onto the panel as well.

    D4026567-EC1A-468D-97BC-16AB24F4BB93.jpg
     
    elmontemike and JustinL like this.
  14. Sep 28, 2019 at 2:56 PM
    #914
    yodataco

    yodataco Well-Known Member

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    Bussmann RTMR done, Now i just have to make the switch panel and install

    IMG_3656.jpg
     
    JustinL, motofish84, bagleboy and 4 others like this.
  15. Sep 28, 2019 at 3:02 PM
    #915
    Area51Runner

    Area51Runner Well-Known Member

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    can you post a pic of the top view of the bussmann panel?

    I am doing it a bit different as well. For the 1st gen (as you found) the panel doesn't have enough space for the two ground bus bars on either side of the bussmann. Instead of putting at the top or bottom of the panel, I used longer screws and attached them like this -

    upload_2019-9-28_15-2-20.jpg
     
    JustinL and yodataco[QUOTED] like this.
  16. Sep 28, 2019 at 3:10 PM
    #916
    yodataco

    yodataco Well-Known Member

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    sure thing.

    I used this bussbar from bluesea instead.
    https://www.bluesea.com/products/2306/Common_100A_Mini_Grounding_BusBar_-_6_Gang

    and were mounted this way. I used a scrap piece of plastic to raise the rear busbar higher than the front one. Also if your going to route the negative wires like i did for the metripak terminals i would give an extra 1/4-1/2 inch of extra wire for the link between the fuses and relays so you have extra room to fit them.
    IMG_3658.jpg

    And i mounted the ground lines differently than in the writeup.

    IMG_3646.jpg
     
  17. Sep 28, 2019 at 6:07 PM
    #917
    bagleboy

    bagleboy Well-Known Member

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    Why the fat ground cable to the Bussman? It looks like your accessories ground to your buss bars so all that’s left is the coil current through the relays, all 5 of which don’t add up to even a single amp. Maybe I’m seeing it wrong but it looks like the main ground cable should go to the buss bars with an awg18 to the bussman.
     
  18. Sep 28, 2019 at 10:55 PM
    #918
    yodataco

    yodataco Well-Known Member

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    Mostly because i couldn't find a way to link both bussbars in the orientation that it is. If you look at a 1st gen you would know that its extremely tight in there.

    Either way it should still work as intended the only difference is the internal ground bussbar gets full amperage.
     
    Last edited: Sep 28, 2019
  19. Sep 28, 2019 at 11:21 PM
    #919
    yodataco

    yodataco Well-Known Member

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    Let me know how it fits, Your using the plate from paranoid right?

    I was going to mount the bussbars exactly as you showed but based on the dimensional drawings on the bluesea website showed that there still wont be room on the sides.
     
    Area51Runner[QUOTED] likes this.
  20. Sep 29, 2019 at 3:17 AM
    #920
    bagleboy

    bagleboy Well-Known Member

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    Snug top Rebel, Thule tracks, ditch tracks, Bagged rear suspension, F/R anytime camera, intermittent wiper switch...
    Clever how you offset the ground busses to overlay the wires to the outer buss. The mount plate already connects the external buss bars though a metal strip joining each end would eliminate the need to strip the paint under the bolts. As you say, it works, but if space is tight it could be done with one small wire from the Bussman ground buss to the buss bars and the battery cable from there instead of those two cables and 3 heavy lugs. Clean work though.
     

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