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Icon 2.5 rebuild

Discussion in '2nd Gen. Tacomas (2005-2015)' started by rheath08, Feb 28, 2020.

  1. Feb 28, 2020 at 11:47 AM
    #1
    rheath08

    rheath08 [OP] Well-Known Member

    Joined:
    Nov 16, 2016
    Member:
    #202554
    Messages:
    1,673
    Gender:
    Male
    First Name:
    Russell
    Bakersfield, CA
    Vehicle:
    Frankenstein's Monster
    converted AWD, RC62f swap, Supercharged
    Well, diving in the deep end. I'm going to attempt to rebuild my icon 2.5" remote reservoirs. I will try to keep up on this post as I go through them. Some times I get focused on the task at hand and for get. Lol!!
    I got the coilovers out and took the springoff. MILLION PARTS Universal Interchangable Fork Strut Coil Clamp Spring Compressor Extractor Tool Set Kit w/Case
    The spring compressor I used. From Amazon, of course.

    IMG_20200228_113823.jpg
    Next I will the cap off and drain the oil. If there is any left.:eek:
    Back in a few.

    I found that the set screw in the cap was seized. *****! Ok, so there is oil in the one that was leaking. And it does not look very dirty or nasty. Took a little Scott Brite to the shaft to clean it up. Next I will take apart the shaft. Got to work the head right and keep it in the orientation. :rofl:all puns intended.
    More to cum.

    IMG_20200228_115836.jpg
    IMG_20200228_115422.jpg
    IMG_20200228_120758.jpg
    IMG_20200228_120802.jpg
    Got the shim stack off and the resi end plug and piston out. Time to replace the seals.

    IMG_20200228_124504.jpg
    IMG_20200228_124508.jpg
    IMG_20200228_124516.jpg
    Man, to pull out the seal and dust wiper was a pain in the a$$ putting them in was just as hard if not harder.



    Time to put everything back together.

    IMG_20200228_134854.jpg
    Got it back together and now replacing the uniballs on each end.

    IMG_20200228_144139.jpg
    Finished! I just got back from the shop to have it charged with Nitrogen.

    IMG_20200228_155948_01.jpg

    After getting the truck back together it out some stop tech rotors and pads on it, only to find out I have a stuck piston on the right caliper. I could not get the piston free. So time to order a caliper. I also noticed the uniballs on the ucas are worn out like like throwing a hotdog down the hallway.:rofl:i guess I know what I'm doing in the weekend to come.
     
    Last edited: Feb 29, 2020
    outxider likes this.
  2. Feb 28, 2020 at 12:02 PM
    #2
    outxider

    outxider Never stop exploring. Rest in Paradise Big Bro.

    Joined:
    May 9, 2010
    Member:
    #36858
    Messages:
    2,083
    Gender:
    Male
    First Name:
    Sang
    East Bay, CA
    Vehicle:
    06 DCSB 4x4
    A few mods here and there and counting....
    I'm interested in the spring compressor...looked like it worked out well for you, not sketchy one bit? Figured this is handy to have.
     
  3. Feb 28, 2020 at 12:20 PM
    #3
    rheath08

    rheath08 [OP] Well-Known Member

    Joined:
    Nov 16, 2016
    Member:
    #202554
    Messages:
    1,673
    Gender:
    Male
    First Name:
    Russell
    Bakersfield, CA
    Vehicle:
    Frankenstein's Monster
    converted AWD, RC62f swap, Supercharged
    worked good with the 700lbs springs. i had to trim the inside of the spring cup on the top side to make clearance for the treads. make sure you grease the treads and the shaft.
     
  4. Feb 28, 2020 at 1:12 PM
    #4
    outxider

    outxider Never stop exploring. Rest in Paradise Big Bro.

    Joined:
    May 9, 2010
    Member:
    #36858
    Messages:
    2,083
    Gender:
    Male
    First Name:
    Sang
    East Bay, CA
    Vehicle:
    06 DCSB 4x4
    A few mods here and there and counting....
    Sweet. I'll be using it just to compress the springs slightly to fine tune the ride height. Good luck with the rebuild.

     
    rheath08[QUOTED][OP] likes this.

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