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Anything welding

Discussion in 'Garage / Workshop' started by EL TACOROJO, Sep 17, 2010.

  1. Jun 24, 2020 at 5:50 PM
    81Trekker

    81Trekker Well-Known Member

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    No pulse... it’s such a pain in the ass welding 1/8” corner joints
     
  2. Jun 24, 2020 at 5:53 PM
    buyobuyo

    buyobuyo Read The Fucking Manual

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    A thing or two...
    Cool. Any concerns with taking a hit at speed since the angle will be steeper?
     
  3. Jun 24, 2020 at 5:58 PM
    EatSleepTacos

    EatSleepTacos Well-Known Member

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    No, there’s really nothing behind it to be concerned about. I mounted the square tube so it’s lower than the rad. The closest thing will be the edge of the front diff mounting arm, but that’s a solid hunk of steel. I’ll add reinforcements too.

    This is the worst dent I have on the front, and it’s 3/16” and away from any reinforcements. I drove right into a rock going 5ish mph. Rocked the shit out of me and this is all it did. 1/4” will do even better.

    43DB368F-2BDB-47D5-BAA0-CA3CFFD98B04.jpg
     
  4. Jun 24, 2020 at 7:54 PM
    Tacman19

    Tacman19 Well-Known Member

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    As many as I can fabricate
    Nice "7".....
    lol
    Zim
     
  5. Jun 24, 2020 at 8:56 PM
    cynicalrider

    cynicalrider #NFG

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    Drop bracket lift and booger welds
    Just rivnuts? Of all the beef you are adding to this truck, I am not sure rivnuts will hold up. I've pulled threads straight out of rivnuts just setting them too hard. I'd cut pockets, weld a big nut to a chunk of steel with a hole drilled, and weld that into the pocket.
     
    koditten, GHOST SHIP and slander like this.
  6. Jun 24, 2020 at 9:05 PM
    slander

    slander Honorary Crawl Boi

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    I did this for my steering box, works great.
     
  7. Jun 24, 2020 at 9:06 PM
    slander

    slander Honorary Crawl Boi

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    That looks like my frame repair I did next to my gas tank.* uuuuuuuuuuuggggggllllyyyyy


    * that's not mine
     
  8. Jun 24, 2020 at 9:08 PM
    cynicalrider

    cynicalrider #NFG

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    Drop bracket lift and booger welds
    Yeah my skid and bumper is KINDA mounted that way. It's actually a tube that was cut in half, and all the nuts were tacked in place before the newly made C channel was welded on.
     
  9. Jun 25, 2020 at 3:04 AM
    EatSleepTacos

    EatSleepTacos Well-Known Member

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    They’re really not going to be seeing much force. Any upward force will be taken by the tube, and they’re not seeing any downward force. I don’t forsee it being a problem. If it ends up becoming an issue I can always change it.
     
  10. Jun 25, 2020 at 6:37 AM
    cynicalrider

    cynicalrider #NFG

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    Drop bracket lift and booger welds
    Very true.
     
    EatSleepTacos[QUOTED] likes this.
  11. Jun 25, 2020 at 6:49 AM
    velillen

    velillen Well-Known Member

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    Fail RT requiring the cut out? How do they make you cut it out? (always curious how different industries handle cut outs)
     
  12. Jun 25, 2020 at 8:11 AM
    KILLINTIME

    KILLINTIME Like a Villain

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    No I screwed up on the root, cut the bad spot out with a 045 disc and re welded it. Looked back in there with mirror and it was still messed up so I cut the 90 off completely and started over! Second time was good. I screw up sometimes! Here is the second one.
    1F90F361-46FA-4222-B74E-270A6082AF1D.jpg
     
  13. Jun 25, 2020 at 9:31 AM
    velillen

    velillen Well-Known Member

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    Gotcha. Not nearly as painful as cut outs for our guys. Especially if cleanliness is being maintained. Get to file away the cap/final pass till smooth then use a clean cut tool (think roller cutter you normally see for copper tubing)
     
    KILLINTIME[QUOTED] likes this.
  14. Jun 25, 2020 at 9:21 PM
    KILLINTIME

    KILLINTIME Like a Villain

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  15. Jun 26, 2020 at 12:33 PM
    gpb

    gpb Well-Known Member

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    Back again for more advice. Appreciate y'all.

    tl;dr version - Am I interpreting this sidepanel correctly that the max draw at 120V would be 22Amps? Or is that not including surge / startup draw? Apart from the V*I=Watts, how does that factor into sizing an inverter generator to handle moderate load even if it won't do full load?

    Longer version - I have a couple projects in mind that will require a little bit of welding of 14ga square tubing against 1/8" steel as the final attachment. And that has to happen 300ft away from an outlet, downhill on a gravel path, with a few wooden steps just to complicate things. So I'm trying to balance between something that'll have enough power to do the job, while still being light enough to manage moving it. Be a lot easier to manage moving a 50lb 2300/1800watt unit than a 100lb 3200/2900 watt unit.

    Edit for clarification- I have other reasons to buy a generator, so I’d rather not invest in extension cords if I can help it.

    Thanks.

    2562B0E4-7230-4322-8408-A910A2693CAF_1_201_a.jpg
     
    Last edited: Jun 26, 2020
  16. Jun 26, 2020 at 1:04 PM
    koditten

    koditten Well-Known Member

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    Your welder will have no trouble doing that job on a 20 amp circuit. The problem is the 300' of extension cord. You will have a pretty big voltage drop over that distance. You might get away with it if you do only small, short welds. Long welds will surely trip the breaker.
     
  17. Jun 26, 2020 at 1:29 PM
    cory02taco

    cory02taco Well-Known Member

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    probably would be ok with a #8 awg cord but That’s not the cheapest way to do it
     
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  18. Jun 26, 2020 at 1:50 PM
    gpb

    gpb Well-Known Member

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    Indeed. And I have other reasons I’m looking to buy an inverted generator apart from this. Sorry I wasn’t clear.
     
  19. Jun 26, 2020 at 2:09 PM
    cory02taco

    cory02taco Well-Known Member

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    Oh I didn’t read it properly. My bad. I honestly think a bigger generator would be better if you plan to use it to run a welder. Better to move a 100 lb genny that will run the welder no problem than a 50 lb one that can’t run the welder.
     
  20. Jun 26, 2020 at 2:42 PM
    gpb

    gpb Well-Known Member

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    No, you read it fine - I edited to add the missing info after your reply. My fault for not making it clear in the beginning. I was trying not to write a book here.

    But yeah, from what I've seen it's pretty clear the 3k would do the job with room to spare -- but I kinda hate that logic though. LOL

    I'm hoping maybe someone's done something similar and confirm/deny - or can tell me my amp draw figures are off.

    Both are available from Costco, so I wouldn't be locked in - could try one and return it if not adequate. Hate to do that without fully researching though, I don't want to abuse the return policy.

    Thanks for the inputs.
     

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