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What have you done to your Tacoma today? 1st Gen Edition

Discussion in '1st Gen. Tacomas (1995-2004)' started by SlimDigg, Feb 7, 2011.

  1. Oct 19, 2020 at 3:35 PM
    drr

    drr Primary Prognosticator

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    The nuts are definitely not fully engaged, if they were you wouldn't be able to see the threads inside them. Those studs are tapered, it looks like there is about 50% engagement. Not the end of the world though, I would definitely deal with the crack first.

    A fatigue crack like that indicates that the rest of the coil bucket is not far behind - it's not an isolated crack due to impact or other damage. That steel spacer will do nothing if the top of your coil bucket comes off, like it did for Mike in the thread that I linked. That will absolutely ruin the shit out of your day/week/month, and hopefully it doesn't happy on the highway while you're pulling your trailer because that could cause you to lose control real fast.
     
    CrustyTaco likes this.
  2. Oct 19, 2020 at 3:44 PM
    betterbuckleup

    betterbuckleup Well-Known Member

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    Check eBay. I've gotten a lot of OEM parts there before for like less than half the cost than what my local dealership wants.

    If you have a part number, it's much easier to find what you're looking for.
     
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  3. Oct 19, 2020 at 3:48 PM
    Mischief

    Mischief misadventurer

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    The nuts might not have been tightened in that pic because they ARE fully engaged. I will def keep an eye on it tho, I cleaned things up while I had it apart and I didn't see any other cracking but thx for the heads up. I was thinking that it might indeed be localized because of how the end of the spring was directly under the outer top cap bolt
     
  4. Oct 19, 2020 at 4:54 PM
    turbodb

    turbodb AdventureTaco

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    I know this might feel like piling on, but it's because everyone cares that we're saying anything. In that "what cracks" thread, one of the things you'll find is what happened to @Digiratus on a trip about a year ago. He had - effectively - a 1" spacer sitting under the top hat of his coil bucket, and the whole thing pushed through.

    That's what everyone is worried is going to happen to you - and perhaps more quickly as a 1/4" spacer isn't really holding things together. Also, you can see that he had a crack exactly where you do, right through the center hole.

    To fix this, it took removing the engine, cutting off the shock tower, and welding new ones on. You don't want that. Weld up and reinforce what you have ASAP, so you don't have to do the same.

    [​IMG]

    [​IMG]
     
  5. Oct 19, 2020 at 5:13 PM
    Mischief

    Mischief misadventurer

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    no worries, I knew it was an issue when I saw it. I'm still not sure exactly how to fix it better than I have tho. It's a shitty place to weld, it has to be flush on the bottom as it's a seat for the top cap and it has to be flat on top because of the nut so the weld can only be as thick as the metal that's cracked. Maybe I should put that spacer on top and weld around it. I figured that the steel spacer would at least stop some of the flex until I had a better solution
     
  6. Oct 19, 2020 at 5:15 PM
    JKO1998

    JKO1998 Well-Known Member

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    That spacers gonna make the stress on the top hat worse
     
  7. Oct 19, 2020 at 5:16 PM
    Blackdawg

    Blackdawg Dr. Frankenstein

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    This was my solution to keep it from happening to me:

    Xz45o1wWYXkj7fODIqRoeNMwNGhkoVtt_8L7muon_8a223007b047fb0ea0dfa4d191f2a2dc9196228d.jpg
    79dTARZLI5gHlkdA0usMxE07DQJElzXY1dX8v9BG_c646ec1f81bfdc46901804577bbb1e00479ddcf7.jpg
    7zsd7gsag4H3xlIuu8GyPvG6vbkDBd-5eMbrP-W4_b3d7ca603539e4b7d55f6c91e002f6229f9f1456.jpg
    iRdehF_LDzQHDDRLnZfQn_j1PZarYMMj5IvSs-lh_6ceb05fbc5d032f4e2a39f644abdf18594de2c33.jpg
     
  8. Oct 19, 2020 at 5:16 PM
    Blackdawg

    Blackdawg Dr. Frankenstein

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    See above. That's the best way to do it. Not easy either.
     
  9. Oct 19, 2020 at 5:17 PM
    malburg114

    malburg114 Well-Known Member

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    Take the spacer out and live with the lean :crazy: it’s just adding unnecessary force. Even if you daily the truck on streets and nothing more who cares. A cracked coil bucket still has the chance to kill a bus full of nuns.

    never understood people going to crazy lengths to fix the minor lean. If I shake the truck it’ll level out when I get out lol
     
  10. Oct 19, 2020 at 5:25 PM
    Mischief

    Mischief misadventurer

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    That's what I meant by putting the spacer on top and welding around it. I didn't see any cracks on the sides, just the one in the pic, but the side plates aren't a bad idea

     
  11. Oct 19, 2020 at 5:32 PM
    Blackdawg

    Blackdawg Dr. Frankenstein

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    @eimkeith sells that top plate. I made the sides by hand, wasn't super fun. Top plate is great though.
     
    eimkeith and Mischief[QUOTED] like this.
  12. Oct 19, 2020 at 5:42 PM
    loudboy

    loudboy Well-Known Member

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    Threads are visible inside each of those nuts which clearly shows that the studs are not fully engaged. No ifs, and, or buts. By engaging only half the threads of each nut you are greatly increasing the stress on the few threads holding your suspension together. For the love of you, your passangers, and the aforementioned busload of nuns, please please do stop driving your truck around until you get this resolved. To continue driving would be incredibly irresponsible.

    Edit: Unless this picture was taken after you'd already loosened the nuts while investigating? If so, pardon me.
     
    CrustyTaco likes this.
  13. Oct 19, 2020 at 6:06 PM
    turbodb

    turbodb AdventureTaco

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    Time to cut up some perfectly good parts to make room for these. I wish the wires to the ballasts were longer.

    upload_2020-10-19_18-6-2.jpg
     
    0xDEADBEEF likes this.
  14. Oct 19, 2020 at 6:50 PM
    Blackdawg

    Blackdawg Dr. Frankenstein

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    You can buy extensions.

    Or make your own HOWEVER, it needs to be heavily insulated as the voltage post ballast is very very high. They will just arc out and shutdown if it's too thin
     
    loudboy likes this.
  15. Oct 19, 2020 at 6:57 PM
    yodataco

    yodataco Well-Known Member

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    You have the demensions to it? wanted to build something similar but instead of having 3 seperate plates it would be 1 bent piece. Ive welded the TC gussets as a precaution but they seem more trouble than their worth. Also were a pain to weld in certian spots witch have less than stellar look.
     
    Digiratus likes this.
  16. Oct 19, 2020 at 7:04 PM
    0xDEADBEEF

    0xDEADBEEF Swaying to the Symphony of Destruction

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    Headache Rack V2. Its amazing what adding a single bend will do...

    20201019_205623.jpg

    20201019_205638.jpg
     
  17. Oct 19, 2020 at 7:06 PM
    kuntry09

    kuntry09 Well-Known Member

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    Not today, but removed the 1.5" Rodger Brown body lift off my truck over the weekend and replaced the body mount bushings with the ES kit. I've had the body lift on it for almost 10 years now and the body mount bushings were shot. Not as of a visual big of a difference as I thought there would be, but now I can get a front bumper without having to do custom or worry about recovery points.

    With that being said, anyone know of the best way to get the body back aligned? Visually, the cab and bed are off. I've slid the bed as much as it would allow and that I could by myself. I think the problem may lie in the body. I had a hell of a time getting one of the very front bolts aligned and in place. All the other bolts went in fairly easy. The very back of the cab is even side to side, measuring from the frame to the pinch weld, but is off at the middle mounts, and I can't get it to budge.
     
  18. Oct 19, 2020 at 7:22 PM
    nagorb

    nagorb Should be a dang perma mod

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    You wouldn't have happened to have templates?
     
  19. Oct 19, 2020 at 7:26 PM
    Digiratus

    Digiratus Adventurer

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    A single bent/folded piece that gets welded on makes sense to me. Also, to really do it right, there needs to be a reinforcement strap that runs down the backside (the engine side) too. The TC kit definitely complicates things.

    For a while, I thought @eimkeith was considering making something like this. But I could be wrong about that.
     
    yodataco[QUOTED] likes this.
  20. Oct 19, 2020 at 7:35 PM
    yodataco

    yodataco Well-Known Member

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    Wanted to make something very similar to Blackdawg's but one piece but I no longer have access to a CAD program. Had the idea to test fit one on my truck and possibly sell a few here.

    The TC kit defiantly made things harder to install the UCA. Had to pry the Inner ends of my UCA to get that 1mm clearance to fit. Used the coil bucket as a pry point and saw the thing flex.:(
     

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