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3rd Gen HID vs LED vs Halogen H11 projector headlights

Discussion in '3rd Gen. Tacomas (2016-2023)' started by crashnburn80, Jan 25, 2019.

  1. Nov 16, 2020 at 11:28 AM
    #3641
    mynameistory

    mynameistory My member is well known

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    Interesting for sure and a unique solution that would seem to kill two birds with one stone. Do LED heat exchangers create enough heat to warm an entire headlight assembly enough through convection? Rather than radiant heat from infrared halogen light.
     
  2. Nov 16, 2020 at 11:40 AM
    #3642
    crashnburn80

    crashnburn80 [OP] Vehicle Design Engineer

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    Hard to say without testing and it would certainly depend on the size of the assembly. The back of the fan cooled Tungsram LEDs for example were 101 degrees, exhausting that into the headlight is going to offer some benefit. It certainly isn't going to have the heat output of a halogen, but it would offer improved performance vs other LEDs on the market. I don't think it will work quite as well in a projector, as the projector will get warm but there is still the cavity between the projector and the outer lens.
     
  3. Nov 16, 2020 at 11:43 AM
    #3643
    Toy_Runner

    Toy_Runner Well-Known Member

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    3" OME lift, heavy coils f/r 3/16" steel skids Modified Coastal Offroad diy bumper 5spd swap ('98 donor)
    The little shields help form the cutoff for lowbeam in 9003/H4/HB2/ and H19 bulbs. The lowbeam filament is offset from the highbeam filament which shifts the hotspot, and the metal shield blocks light from reaching the lower portions of the reflector that would cause glare for oncoming traffic. Highbeam filament is placed "optimally" for focus.


    Edit- Crash, do you think the design is also trying to provide additional cooling for the LED chipset due to such a thin pcb/heatsink?
     
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  4. Nov 16, 2020 at 12:48 PM
    #3644
    Too Stroked

    Too Stroked Well-Known Member

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    The other advantage to venting through the bulb into the headlight housing might be to help force the evaporation of any moisture that may get into the housing.
     
  5. Nov 16, 2020 at 12:51 PM
    #3645
    mynameistory

    mynameistory My member is well known

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    If it's a closed loop (sealed by the bulb collar) then it won't really get rid of any moisture present. You'd still want a dry assembly before installing.
     
  6. Nov 16, 2020 at 1:20 PM
    #3646
    Too Stroked

    Too Stroked Well-Known Member

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    Agreed, but remember, most housings have a vent.
     
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  7. Nov 16, 2020 at 3:26 PM
    #3647
    mynameistory

    mynameistory My member is well known

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    Ah, I was not aware. There's a truck parked on my block that has the blacked out headlights and they're always sweaty on the inside. Maybe just poorly sealed.
     
  8. Nov 16, 2020 at 4:17 PM
    #3648
    crashnburn80

    crashnburn80 [OP] Vehicle Design Engineer

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    That thought on the cooling configuration definitely crossed my mind.
     
  9. Nov 16, 2020 at 4:25 PM
    #3649
    Rainoffire

    Rainoffire Well-Known Member

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    Just yesterday, as I lazed on the couch contemplating life, I daydreamed "wouldn't it be cool if LED bulbs had the fan inside of the headlight assembly".

    Maybe if I become lazier and dream harder, my next thoughts will become reality too!
     
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  10. Nov 16, 2020 at 4:58 PM
    #3650
    crashnburn80

    crashnburn80 [OP] Vehicle Design Engineer

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    I've had many of these thoughts for vehicles that later become a reality, somehow I need to monetize that better.
     
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  11. Nov 16, 2020 at 5:24 PM
    #3651
    BadDogMax

    BadDogMax Well-Known Member

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  12. Nov 16, 2020 at 5:56 PM
    #3652
    crashnburn80

    crashnburn80 [OP] Vehicle Design Engineer

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  13. Nov 17, 2020 at 6:49 AM
    #3653
    Too Stroked

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    Most bikes I've owned or worked on have zero room behind the headlight for anything. Even attempting to put a cooling fan back there would be pointless because there's no air flow.
     
  14. Nov 19, 2020 at 9:05 AM
    #3654
    brendan0630

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    i just replaced my oem halogens with the tungsram +130s. is it necessary to readjust my headlights because of the increased output? seems like they’re shining much higher than oem
     
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  15. Nov 19, 2020 at 12:42 PM
    #3655
    Too Stroked

    Too Stroked Well-Known Member

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    Theoretically, you should not have to. Many cheap aftermarket replacement bulbs do require re-aiming due to poor process control as to where the filament is located. You should not have that problem with those particular bulbs.
     
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  16. Nov 20, 2020 at 8:25 AM
    #3656
    Hooper89

    Hooper89 Well-Known Member

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    I stuck the Hikari ultras in my low and high beams. Low beams are better than silverstars, high beams I’ll probably go back to the h9 bulb.
     
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  17. Nov 21, 2020 at 6:27 PM
    #3657
    03Indigo

    03Indigo Member

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    I disagree...installed the Nova today, different light output from oem 2021 halogens to alpharex led

    DF65FAF9-6849-4B9F-9EFC-C2A987A35521.jpg
    44B41EBD-94B0-47C1-A962-41EC27DAC459.jpg
     

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    Last edited: Nov 21, 2020
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  18. Nov 21, 2020 at 6:43 PM
    #3658
    daveeasa

    daveeasa FBC Harness Solutions Vendor

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    Did you read the post crash linked to?

    If so, could you clarify exactly what you are disagreeing with?

    Your photos, to my untrained eye, appear to back up the “excessive foreground light” problem with AlphaRex. This is easiest to observe on the far right side where your other vehicle blocks much of the light but you see more spill lower down than near the cutoff.

    For reference, this is what my OEM LED’s look like.
    E148145B-912C-4593-9F4D-38829DA98B38.jpg
     
  19. Nov 21, 2020 at 7:26 PM
    #3659
    crashnburn80

    crashnburn80 [OP] Vehicle Design Engineer

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    Your photos are too washed out to draw a conclusive conclusion but do appear to reinforce exactly what I was saying as to why those are not a legitimate headlight. Peak beam intensity is supposed to be right up at the cut off, and reduced down through the beam just like your stock lights. High output intensity low in the beam pattern leads to a flood light effect, increasing foreground light and reducing distance vision. This appears to be exactly what your photo shows and as @daveeasa points out with the shadows cast by the adjacent vehicle. What is often difficult to get past is brighter isn't better unless it is brighter in the right spot. The right spot is concentrated hot spots at the cut off, with a smooth blend reducing intensity down thought the pattern to minimize foreground light. Unfortunately humans naturally favor foreground light, so people instinctively favor 'the wrong light' because it makes them feel like they can see better, but what you want is a focused distance light to project further. Which means focused hot spots at the cut off and a smooth blended beam reducing in intensity lower in the pattern. If you have crazy high foreground light low in the pattern as appears to be shown in your photo, that is exactly what makes an illegitimate poor performing headlight.
     
  20. Nov 21, 2020 at 7:52 PM
    #3660
    03Indigo

    03Indigo Member

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    The LED fogs are on as well. In the coming weeks, as I move cars around, I’ll compare this photo to the light output from the Supra, which are factory LED, the light dispersion top to bottom is nearly identical.

    of note, fogs were on with halogen picture as well.

    I just disagree with your claim that they are illegitimate. I find them of high quality, excellent visibility for driving, and saw clearly at night just now. And I live in the sticks out of town. I’ve had Benz LED, BMW LED, the Supra LED, and even Jeep LED, all those were OEM. These Alpharex out perform the Benz and Jeep by far, and are comparable to the M2 and Supra for night visibility.

    So, I’ll continue to disagree with your hard lined protests against them, my review is that they are an excellent option. I’m thrilled with them, as I’m sure you’re thrilled with what you have.
     

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