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DIY Tailgate Inner Panel Cover

Discussion in '2nd Gen. Tacomas (2005-2015)' started by steveo27, Feb 7, 2020.

  1. Apr 30, 2021 at 8:35 PM
    #181
    Cool_Calm_B

    Cool_Calm_B Well-Known Member

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    Playing around with some left over flooring I picked up from a neighbor.

    IMG_20210430_192357234_HDR.jpg
     
    SoTexTacoma, robm7, theolee and 3 others like this.
  2. May 1, 2021 at 7:51 PM
    #182
    robm7

    robm7 Well-Known Member

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  3. May 3, 2021 at 12:12 AM
    #183
    Cool_Calm_B

    Cool_Calm_B Well-Known Member

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    Yup, just cut it to size. I ended up changing it to a wood laminate this weekend tho.
     
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  4. May 8, 2021 at 5:33 PM
    #184
    powder1134

    powder1134 Well-Known Member

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    Well, not DIY but I received my Trailgate Panel from https://aloffroadusa.com/
    Perfect fit, nice crinkle powder coated aluminum (I used to manage a powder coating company so I have pretty high standards). Feels about the same weight as the stock panel. Shipped early and couldn't be happier with it20210508_171939.jpg
     
  5. Aug 22, 2021 at 11:52 AM
    #185
    AL Offroad Products

    AL Offroad Products Well-Known Member

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    I love it when someone that knows quality work.
     
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  6. Nov 2, 2021 at 12:39 PM
    #186
    SoTexTacoma

    SoTexTacoma Well-Known Member

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    BP-51 w/Dakars MobTown Hybrid Bumper All-Pro skids Redline Hood Struts AllPro bed bars
    Just DIY’d the shit out of the panel this morning. Only about 2 hrs start to install. And a lot of that was second guessing myself on minor details.
    Found a shop that had some 1/8th aluminum plate laying around for $85. Had them rough cut, then made the final cuts and drilled holes myself. A lot easier than i thought it would be. I’ll prep then paint on my next set of days off with good weather. Overall, EXTREMELY happy how it turned out. The 1/8th thickness allows the gate to close completely without binding on the lip of the bed. 10/10 would do this again.

    A473512A-1657-4181-B620-5389A366BDA7.jpg

    C14A902B-A1B0-4830-BB0C-06FA4C2CD7D4.jpg

    CBF8C572-8A21-42F3-AB33-D706BB486F32.jpg
     
  7. Nov 2, 2021 at 2:06 PM
    #187
    Meclizine

    Meclizine Well-Known Member

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    Very nice! I have a sheet of ABS that I'm going to use. Was it any more complicated than tracing the perimeter and holes? What were those minor details you had to work out?
     
  8. Nov 2, 2021 at 2:12 PM
    #188
    SoTexTacoma

    SoTexTacoma Well-Known Member

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    Well, if you simply trace around the outside of the material to be cut, when installed, it will be slightly proud around the inside of the gate which would interfere more with the binding, bed issue. What i ended up doing was cutting the whole thing smaller to fit inside the existing panel. Then, cut short on the top end to sit flush against the bottom end. Drill holes LAST. Better fit, IMO.
     
    Rob MacRuger likes this.
  9. Nov 3, 2021 at 7:10 AM
    #189
    Bajatacoma

    Bajatacoma Well-Known Member

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    Use old fashion CAD 1.0, cardboard aided design, or just pull the factory piece off and use it as a template. Just make sure it will fit with the tailgate closed.
     
  10. Nov 12, 2021 at 11:43 PM
    #190
    Bravisimo

    Bravisimo So many mods, very little money.

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    Ive had no luck using the facebook link given. Do you have this guys number? Really interested in doin this to save $$.
     
  11. Nov 12, 2021 at 11:47 PM
    #191
    theolee

    theolee www.nickleecreations.com

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    Last edited: Nov 12, 2021
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  12. Nov 13, 2021 at 12:15 AM
    #192
    tacoconvoy

    tacoconvoy Well-Known Member

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    The organization in your truck bed is very satisfying.
     
  13. Nov 13, 2021 at 6:59 AM
    #193
    Bravisimo

    Bravisimo So many mods, very little money.

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    Jrace likes this.
  14. Nov 16, 2021 at 8:33 AM
    #194
    CoastalTRD

    CoastalTRD Well-Known Member

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    Revisiting this thread since I recently got an RTT and am now using my tailgate more for sitting, climbing in the bed, cooking, etc. Options for tailgates are:

    Plastic (lighter, cutting board surface, potential warping)
    1. Mountain Hatch ($250)
    2. Hooke Road ($150)
    3. Trail Gear Offroad ($200)
    4. Facebook/eBay Guy ($120)
    5. DIY ($~60-90)
    Aluminum (stronger, no warping, heavier)
    1. Mobtown ($120 with deal)
    2. Trailgate Panel ALOffroad ($200)
    3. Relentless Fabrication ($210)
    4. DIY (~$85)
    Anything I'm missing?
     
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  15. Nov 16, 2021 at 9:03 AM
    #195
    Meclizine

    Meclizine Well-Known Member

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    Here's my DIY panel that took about an hour, for what it's worth. $65, just had to borrow someone's jigsaw as one not in my tool collection yet.


    IMG_20211114_125006760.jpg IMG_20211114_142753458_HDR.jpg IMG_20211114_145345840.jpg
     
  16. Nov 16, 2021 at 9:15 AM
    #196
    justrussell

    justrussell Well-Known Member

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  17. Nov 16, 2021 at 9:27 AM
    #197
    RelentlessFab

    RelentlessFab Eric @Relentless Fab Vendor

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    Relentless Armored! Too many others to list.
    A quick note about our panel- ours is designed with the top cap and inner panel all joined together- it's the only one that not only makes the inner portion of the tailgate flat as a work surface but also adds strength to the tailgate for loading heavy things like Motorcycles, ATVs, yard equipment, construction tools etc.
     
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  18. Nov 16, 2021 at 10:35 AM
    #198
    Bravisimo

    Bravisimo So many mods, very little money.

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    Tint, headlights wrapped & rear lights smoked, power outlet mod., grill & rear bumper wrapped, Falken A/T 3W,
    I think MobTown went out of business. I tried looking them up and then found them in the TW forum with a message that they sold the business.
     
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  19. Nov 16, 2021 at 11:09 AM
    #199
    Skada

    Skada Well-Known Member

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  20. Nov 16, 2021 at 12:29 PM
    #200
    tacoman45

    tacoman45 Well-Known Member

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    Not sure if this has already been mentioned, but a sheet of rubber (like the Toyota bed mat) laid out on top of the OEM tailgate panel works in a pinch.

    A buddy of mine came up with this idea for hunting trips for cutting up elk & deer on his tailgate. Idea being you wouldn't cut the tailgate with your knife and you dont need to haul around a big ass cutting board or get blood, hair and other shit in the hinges. Just rinse it off and roll it up when you're done.

    Obviously you wouldn't need to deal w/ the bloody clean up part of it if you're just trying to use it as a cook top or as a means to get into your RTT, but you get the point. Benefit being you can use it for other stuff too, like a kneeling pad or mat to lay on if you need to work on your vehicle in the mud. Might even be able to use it for traction purposes too. $0.02 of opinion
     
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    CoastalTRD[QUOTED] and Meclizine like this.

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