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The Be All End All to Your Alignment (2nd Gen Edition)!

Discussion in '2nd Gen. Tacomas (2005-2015)' started by ForestRunnerFrank99, Oct 19, 2022.

  1. Oct 19, 2022 at 2:52 PM
    #1
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

    Joined:
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    1,095
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    Josh
    Rancho Cucamonga, CA
    Vehicle:
    '99 TRD 4x4 Manual 3.4l v6
    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    I have been developing a super solid alignment kit for the 1st gen for a while now and I finally have a version for the 2nd gen!

    If any one is interested I sell them on my website:
    https://kpoffroad.com/product/alignment-cam-upgrade-kit

    [​IMG]


    All alignment kits have free shipping :)

    I also offer you all 10% off when using the code "TWAlignment" (without quotes).


    If you want more info about the kit then keep reading or leave a comment :)

    Fitment
    2nd Gen Tacoma
    FJ Cruiser
    GX 470
    1st gen Tacoma
    3rd Gen 4Runner
    1st gen Tundra
    1st gen Sequoia

    How Does Our Kit Differ?
    Development began over a year ago when we saw a need for a solid alignment kit that 1) wouldn’t roll around like the OEM cams, and 2) had more than 3 adjustment options like some other similar products. We found many trucks we worked on would benefit greatly from having more alignment options. This would allow for better stance and longer tire life.

    Enter the Octagon!

    [​IMG]

    By using an octagon we were able to allow for 5 points of alignment without compromising durability! One of the many awesome properties of an octagon is opposing parallel sides, so much like a square you will still have 2 solid sides contacting the cam tabs.

    [​IMG]

    We designed these octagonal cams to be a drop-in option for your truck meaning they do not require any modification to the frame.

    Screenshot_20221017-193146_Lightroom for Samsung.jpg

    Weak Cam Tabs
    We found these alignment cams to be great for any light to moderate offroading, but in extreme crawling or prerunning cases we noticed the OEM cam tabs would start to bend! We decided to take it a step further and develop a complete upgrade for the cam tabs.

    [​IMG]

    Our cam tab upgrade kit is laser cut out of 3/16″ steel plate ensuring tight tolerances and high strength. This kit will require grinding off the old cam tabs and welding these in their place.

    Screenshot_20221017-193358_Lightroom for Samsung.jpg

    Screenshot_20221017-193411_Lightroom for Samsung.jpg

    Our cam tabs can be used with the OEM round alignment cams but for best results should be paired with our octagonal alignment cams. With these 2 options you should never pop out of alignment from slipping or rotating alignment cams again!

    Proper Bolt Shanking
    Another key point many other alignment options disregard are properly shanked bolts.

    [​IMG]

    Bolt shanking is critical for ensuring your alignment tab holes do not start to wallow out over the years. Under shear load (see the illustration), the bolt experiences force perpendicular to its axis. Bolts with proper shanking will provide tighter tolerances and with the absence of these stress concentration points will increase the bolt’s performance and lifespan.

    [​IMG]

    All bolts offered in our kit are properly shanked for a precise, tight, and long lasting fit.

    Holding it all Together
    Many similar kits use a nylock nut to hold everything together. Nylocks perform fine however they are one-time use items. Any time you remove your nylcok nut you should replace it. For these reasons we opted to go with Stover nuts.

    [​IMG]

    Stover lock nuts are a one piece, all-metal prevailing torque hex nut with a conical top and a flat bottom bearing surface with chamfered corners (great for reducing damage to steering racks when installing). The locking action, created by distortion of their top threads, is said to be capable of withstanding severe vibration and shock loads.

    Alignment
    If tire life is a concern for you then you will be very pleased to know that our kit will align your truck well within the factory specifications! Being within factory spec ensures you will stay on the road and get longer life out of your tires and suspension!

    20221017_133618.jpg

    Longevity

    As you may know I drove around on 37's with this kit on my 1st gen. I never had a single issue with bumping out of alignment and if I wasn't SASing would be running it forever! Of all the suspension components in my truck, this was the most solid and reliable haha.

    Screenshot_20221017-193102_Lightroom for Samsung.jpg[/B]
     
    Last edited: Apr 10, 2024
    This site contains affiliate links for which the site may be compensated.
    #1
  2. Oct 21, 2022 at 3:44 PM
    #2
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

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    Josh
    Rancho Cucamonga, CA
    Vehicle:
    '99 TRD 4x4 Manual 3.4l v6
    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    Just placed an order with our laser guy and our bolt supplier for 15 sets. Should have the parts in the next 2 weeks or so :)
     
  3. Oct 24, 2022 at 2:28 AM
    #3
    White_Pearl TRD

    White_Pearl TRD New Member

    Joined:
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    Central Florida
    2021 Tacoma TRD Off Road
    Please tell me you will have Octagons and Bolts for the 3rd Gen Tacoma soon....
     
  4. Oct 24, 2022 at 3:26 AM
    #4
    EdinCincinnati

    EdinCincinnati Well-Known Member

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    On the website, 2nd Gen Tacoma isn’t a selectable option….which one is identical? FJ? I’m not sure but I need the complete kit and would like to get the 20% saving price.
     
  5. Oct 24, 2022 at 10:58 AM
    #5
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

    Joined:
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    '99 TRD 4x4 Manual 3.4l v6
    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    I realized that this morning. I just updated it, should be an option but in case it doesn't show up, FJC, 4th Gen 4Runner, and GX 470 are all exactly the same as the 2nd gen Taco
     
  6. Oct 24, 2022 at 11:02 AM
    #6
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

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    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    We're working on it! The issue is the 3rd gen uses a crazy weird bolt size, 13/16 or 20.5mm
    We would need to get a sleeve machined. It'd also need to be hardened as to not bend/warp. It's being worked on but the last thing we want is to sell it at $300 lol.

    I know other companies sell kits for 3rd gens but the bolt is like a hotdog in a hallway and I couldn't live with myself selling such a crappy fitting product.
     
  7. Oct 24, 2022 at 2:12 PM
    #7
    Gr8rSherman8r

    Gr8rSherman8r OKLA•YOTA

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    Done by me: decals, plastidip, and vinyl. More to come. Not done by me: Icon front/rear suspension; Total Chaos UCA’s; Method wheels/34” Falken tires; Prinsu cab rack/LED light bar; V1Air compressor piped to a 2.5 gallon underbed tank; Pelfreybilt front/rear bumpers; Smittybilt front winch.
    Man i wanted these so bad but they weren’t available for 2nd gens and I had no idea they were coming. Just put the Taco Tabs on this weekend instead.

    I guess lucky for you I’m dumb enough to buy things just cause! And I found my tabs jacked up in the process so that was going to need fixed eventually anyway.

    Thanks for putting these out for 2nd gens!
     
  8. Oct 24, 2022 at 3:15 PM
    #8
    SCSPerformance

    SCSPerformance Stealth Custom Series™ Vendor

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  9. Oct 24, 2022 at 5:45 PM
    #9
    Reggie4x4

    Reggie4x4 Well-Known Member

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    Mostly stock
    Excellent looking product. Will be subbing for spring suspension rebuild.
     
  10. Oct 25, 2022 at 2:45 AM
    #10
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

    Joined:
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    '99 TRD 4x4 Manual 3.4l v6
    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    Yeah as a 2 man show we aren't very good at advertising and marketing ourselves haha.

    No problem! We hope you guys like them as much as the 1st gen people do :)
     
  11. Oct 25, 2022 at 2:45 AM
    #11
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

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    '99 TRD 4x4 Manual 3.4l v6
    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    Thanks! We'll put a set aside for you ;)
     
    Reggie4x4[QUOTED] likes this.
  12. Oct 27, 2022 at 5:14 PM
    #12
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

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    '99 TRD 4x4 Manual 3.4l v6
    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    Just put in a $2000 order for bolts and laser cut plates. Should have everything in stock soon!
     
    Gr8rSherman8r likes this.
  13. Oct 28, 2022 at 6:08 PM
    #13
    dtaco10

    dtaco10 Well-Known Member

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  14. Nov 24, 2022 at 4:01 PM
    #14
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

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    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    Update:
    Laser cut parts are finally done!!!!! I will be picking them up from our laser cutter and shipping orders out next week ASAP!
     
  15. Nov 24, 2022 at 4:03 PM
    #15
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

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    '99 TRD 4x4 Manual 3.4l v6
    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    We are also hosting an alignment kit giveaway!!!! You can check it out on our Instagram, @KPOffroad, but if you comment below/like this post I'll add you to the giveaway as well. Winner will receive a full kit, free of charge.

    Alignment Kit Giveaway.jpg
     
  16. Nov 24, 2022 at 11:18 PM
    #16
    Ricardo13x

    Ricardo13x YT: @UrbanOpsOffRoad IG: @urban.ops.offroad

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    Random stuff. Oh! and converted to non ADD 4x4.
    I’m one of your subscribers on YouTube and follow you here. The projects seems to be coming along pretty good dude! Keep up the good work!
     
  17. Nov 24, 2022 at 11:22 PM
    #17
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

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    '99 TRD 4x4 Manual 3.4l v6
    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    Thanks!! One day I'll get back to YouTube, I've just been pretty busy.
     
    Ricardo13x[QUOTED] likes this.
  18. Nov 24, 2022 at 11:25 PM
    #18
    Steves104x4

    Steves104x4 Well-Known Member

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  19. Nov 25, 2022 at 9:34 AM
    #19
    BKinzey

    BKinzey Well-Known Member

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    RCI aluminum front skid, SnugTop, Sliders, bedside supports, LED interior, CaliRaised fogs & brackets, rear diff breather mod, DIY bed platform
    So with each of the 5 "steps", how many degrees, or tenths of degrees, will change?
     
  20. Nov 25, 2022 at 6:30 PM
    #20
    ForestRunnerFrank99

    ForestRunnerFrank99 [OP] Well-Known Member

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    '99 TRD 4x4 Manual 3.4l v6
    Fox Coil-overs, Dakar Leafs, Intake, Tires, Rims
    Every no
    Every notch is going to be 45°. Other kits are usually 90°.

    0° 45° 90° 135° 180°
    VS
    0° 90° 180°
     

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