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Doug Thorley Headers Fitment. Show me your ball Flanges.

Discussion in '1st Gen. Tacomas (1995-2004)' started by Shortman5, Jun 17, 2021.

Page 7 of 7
  1. Nov 4, 2023 at 8:15 AM
    #121
    1997tacomav6

    #121
    1997tacomav6 V6 5sp,RegCab,TVS1320 Supercharger,Haltech, 800k

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    97 reg cab, v6 5sp 300hp supercharged, Methonal Injection, 800,001 plus miles, Original Owner
    V6 5sp,RegCab,TVS1320 Supercharger, 56mm pulley, methanol injected Haltech ECU, AC Tvs1320 supercharger,(MUST DO) every 125,000- 150,000 needs rebuild Projector headlights HID 5 speed manual Amsoil for all drive train Smaller 56mm custom pulley, (MUST DO) 2004 DESNO fuel injectors, zero ping ping, 2004 side door mirrors Dick Cepek Rims, Michelin tires LTX, ATM Pathfinders Dynopro ATM ( that last 100,000 miles) Now running Dynopro ATM mud and snow tires KN cold air intake Cat back dual exhaust with ss exhaust tip, Raised exhaust tail pipe to 2" below body line Optima*dry cell battery,red top Alpine sirius radio, 200 watt amp, focal is165 split door pod speakers Focal door speakers Subwoffer behind seat Viper alarm, Electric Locks Dark tinted windows, bucket seats corbeau lg1 Tacoma Rubber floor mats TRD fender extenders, Bilstien shocks, King shocks JBA UCA trailer iv hitch, electric brake control, Drilled slotted brakes, High carbon steel (MUST DO) EBS green stuff 7000 series pads(MUST DO) TRD engine oil cap TRD stick shift, Marlin crawl shift kit. Rear sliding window 2002 4Runner functional hood scoop cut into Tacoma hood, 4Runner dual overhead map light Gentex Auto dim + Compass + Temp, garage,rearview mirror Snow Methonal kit stage 2 Custom 3 core aluminum radiator Linex bed liner Haltech stand alone ECU, Intake supercharger gauge. Stainless steel brake lines, Custom leather wrapped steering wheel, Haltech stand-alone ECU,
    When you say the bottom bolt, 50ft, is that the ball socket bolts?
    If not what should the ball socket bolts be at?
    I had the drivers side crack and replacing the two headers under warranty and I forgot the torque.
    I forgot what a pain and time consuming project this is and knuckle buster.
     
    Last edited: Nov 4, 2023
    1997tacomav6, Nov 4, 2023
    #121
  2. Nov 4, 2023 at 9:20 AM
    #122
    Digiratus

    #122
    Digiratus Adventurer

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    This is disconcerting. Do you have any pics of the crack? How many miles are on the headers?
     
    Digiratus, Nov 4, 2023
    #122
    1997tacomav6[QUOTED] likes this.
  3. Nov 4, 2023 at 12:02 PM
    #123
    1997tacomav6

    #123
    1997tacomav6 V6 5sp,RegCab,TVS1320 Supercharger,Haltech, 800k

    Joined:
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    97 reg cab, v6 5sp 300hp supercharged, Methonal Injection, 800,001 plus miles, Original Owner
    V6 5sp,RegCab,TVS1320 Supercharger, 56mm pulley, methanol injected Haltech ECU, AC Tvs1320 supercharger,(MUST DO) every 125,000- 150,000 needs rebuild Projector headlights HID 5 speed manual Amsoil for all drive train Smaller 56mm custom pulley, (MUST DO) 2004 DESNO fuel injectors, zero ping ping, 2004 side door mirrors Dick Cepek Rims, Michelin tires LTX, ATM Pathfinders Dynopro ATM ( that last 100,000 miles) Now running Dynopro ATM mud and snow tires KN cold air intake Cat back dual exhaust with ss exhaust tip, Raised exhaust tail pipe to 2" below body line Optima*dry cell battery,red top Alpine sirius radio, 200 watt amp, focal is165 split door pod speakers Focal door speakers Subwoffer behind seat Viper alarm, Electric Locks Dark tinted windows, bucket seats corbeau lg1 Tacoma Rubber floor mats TRD fender extenders, Bilstien shocks, King shocks JBA UCA trailer iv hitch, electric brake control, Drilled slotted brakes, High carbon steel (MUST DO) EBS green stuff 7000 series pads(MUST DO) TRD engine oil cap TRD stick shift, Marlin crawl shift kit. Rear sliding window 2002 4Runner functional hood scoop cut into Tacoma hood, 4Runner dual overhead map light Gentex Auto dim + Compass + Temp, garage,rearview mirror Snow Methonal kit stage 2 Custom 3 core aluminum radiator Linex bed liner Haltech stand alone ECU, Intake supercharger gauge. Stainless steel brake lines, Custom leather wrapped steering wheel, Haltech stand-alone ECU,
    It's the EGR connector, most don't have it.
    Got it all installed and torque the exhaust ball joints at 35 pounds.
    No leaks
    Warranty covered it.
    Probably around 80k on them

    Screenshot_20231104_125920_Gallery.jpg
    20231104_111949.jpg
    20231104_112031.jpg
    20231103_160851.jpg
     
    Last edited: Nov 4, 2023
    1997tacomav6, Nov 4, 2023
    #123
    unstpible likes this.
  4. Nov 4, 2023 at 2:11 PM
    #124
    Digiratus

    #124
    Digiratus Adventurer

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    That sucks. Yeah, I don't have one of those. '96 & '97 only for Tacomas. Broke at the welds eh? Probably from vibrations. Might need more support.
     
    Digiratus, Nov 4, 2023
    #124
    1997tacomav6[QUOTED] likes this.
  5. Nov 4, 2023 at 3:20 PM
    #125
    unstpible

    #125
    unstpible Well-Known Member

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    03 4x4 boosted V6 Auto 341k miles
    CX Racing Turbo kit. TransGo shift kit. All Pro Apex bumper and skids. Smittybilt XRC 9.5 winch. All Pro Upper control arm's. Bilstein 6112's with 600lb coils. Eimkeith's lower control arm reinforcement plates. Perry Parts bump stops. All Pro spindle gussets and alignment cam tabs. All Pro standard 3" leaf springs. Bilstein 5125's rear. Extended rear brake lines. Rear diff breather relocation. MagnaFlow catback with resonator. Bluetooth stereo. Memphis 6x9 door speakers. Diode Dynamics SS3 Pro Amber fog lights. Single piece headlights. aftermarket grille. Anzo taillights. LED 3rd brake light. 4runner sunglass holder and dome lights. Master Tailgaters rear view mirror with 3 directional cameras, G shock sensors, and anti theft system. Honda windshield washer nozzles. Stubby antenna. Scan Guage II. 2nd Gen Snowflake wheels powder coated black. Cooper Discoverer ST Maxx 235-75/16 Denso 210-0461 105 amp alternator. Speedytech7's big wire harness upgrade. Aeromotive 340 fuel pump. Haltech Elite 2500. Tacomaworld sticker. Tundra brakes with Adventure Taco's hardline kit
    I sure wish the headers would stay all shiny like that
     
    unstpible, Nov 4, 2023
    #125
    1997tacomav6 likes this.
  6. Nov 4, 2023 at 8:01 PM
    #126
    1997tacomav6

    #126
    1997tacomav6 V6 5sp,RegCab,TVS1320 Supercharger,Haltech, 800k

    Joined:
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    Vehicle:
    97 reg cab, v6 5sp 300hp supercharged, Methonal Injection, 800,001 plus miles, Original Owner
    V6 5sp,RegCab,TVS1320 Supercharger, 56mm pulley, methanol injected Haltech ECU, AC Tvs1320 supercharger,(MUST DO) every 125,000- 150,000 needs rebuild Projector headlights HID 5 speed manual Amsoil for all drive train Smaller 56mm custom pulley, (MUST DO) 2004 DESNO fuel injectors, zero ping ping, 2004 side door mirrors Dick Cepek Rims, Michelin tires LTX, ATM Pathfinders Dynopro ATM ( that last 100,000 miles) Now running Dynopro ATM mud and snow tires KN cold air intake Cat back dual exhaust with ss exhaust tip, Raised exhaust tail pipe to 2" below body line Optima*dry cell battery,red top Alpine sirius radio, 200 watt amp, focal is165 split door pod speakers Focal door speakers Subwoffer behind seat Viper alarm, Electric Locks Dark tinted windows, bucket seats corbeau lg1 Tacoma Rubber floor mats TRD fender extenders, Bilstien shocks, King shocks JBA UCA trailer iv hitch, electric brake control, Drilled slotted brakes, High carbon steel (MUST DO) EBS green stuff 7000 series pads(MUST DO) TRD engine oil cap TRD stick shift, Marlin crawl shift kit. Rear sliding window 2002 4Runner functional hood scoop cut into Tacoma hood, 4Runner dual overhead map light Gentex Auto dim + Compass + Temp, garage,rearview mirror Snow Methonal kit stage 2 Custom 3 core aluminum radiator Linex bed liner Haltech stand alone ECU, Intake supercharger gauge. Stainless steel brake lines, Custom leather wrapped steering wheel, Haltech stand-alone ECU,
    What torque amount did you torque the down pipe ball area,
    I have a high idle now an hour after driving it.
    I don’t want to strip out one of the nuts
     
    1997tacomav6, Nov 4, 2023
    #126
  7. Nov 4, 2023 at 8:06 PM
    #127
    Speedytech7

    #127
    Speedytech7 Toyota Cult Ombudsman

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    FCQM+VG Cheney, Washington
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    96 Turbo Taco V6 405WHP & 482lbft
    It's less Tacoma and more mod
    I torqued his last time, did em good n tight with a short handle ratchet, nothing extreme.
     
    Speedytech7, Nov 4, 2023
    #127
    Digiratus and 1997tacomav6[QUOTED] like this.
  8. Nov 4, 2023 at 8:18 PM
    #128
    Digiratus

    #128
    Digiratus Adventurer

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    I'm not sure that Zane was actually the last time those bolts have been checked. But Gootentight is the spec. The last time I checked, they had not loosened up, but it had been the 3rd or 4th time that was been applied.

    It is a pretty hefty bolt so I don't think you are going to twist it off.
     
    Digiratus, Nov 4, 2023
    #128
    Speedytech7 and 1997tacomav6[QUOTED] like this.
  9. Nov 5, 2023 at 5:16 AM
    #129
    Shortman5

    #129
    Shortman5 [OP] Well-Known Member

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    ..
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    Supercharged TRD
    TRD S/C, ADS coilovers.
    On the driver side I had issues with getting them sealed up completely. I tightened them down as much as I possibly could to prevent the leaks. Had shit alignment before and after sending them off to DT.
     
    Shortman5, Nov 5, 2023
    #129
    1997tacomav6 likes this.
  10. Nov 5, 2023 at 12:24 PM
    #130
    unstpible

    #130
    unstpible Well-Known Member

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    03 4x4 boosted V6 Auto 341k miles
    CX Racing Turbo kit. TransGo shift kit. All Pro Apex bumper and skids. Smittybilt XRC 9.5 winch. All Pro Upper control arm's. Bilstein 6112's with 600lb coils. Eimkeith's lower control arm reinforcement plates. Perry Parts bump stops. All Pro spindle gussets and alignment cam tabs. All Pro standard 3" leaf springs. Bilstein 5125's rear. Extended rear brake lines. Rear diff breather relocation. MagnaFlow catback with resonator. Bluetooth stereo. Memphis 6x9 door speakers. Diode Dynamics SS3 Pro Amber fog lights. Single piece headlights. aftermarket grille. Anzo taillights. LED 3rd brake light. 4runner sunglass holder and dome lights. Master Tailgaters rear view mirror with 3 directional cameras, G shock sensors, and anti theft system. Honda windshield washer nozzles. Stubby antenna. Scan Guage II. 2nd Gen Snowflake wheels powder coated black. Cooper Discoverer ST Maxx 235-75/16 Denso 210-0461 105 amp alternator. Speedytech7's big wire harness upgrade. Aeromotive 340 fuel pump. Haltech Elite 2500. Tacomaworld sticker. Tundra brakes with Adventure Taco's hardline kit
    I had them pretty damn tight on mine after several attempts to get the drivers side to seal. I've wondered about expanding the male end of the flange a little and seeing if that would be enough to make it seal. I also thought the flange bolt threads ended about 1/4 inch too soon. I should take another look at them since they are just sitting on the parts shelf after going turbo
     
    unstpible, Nov 5, 2023
    #130
    1997tacomav6 likes this.
  11. Nov 5, 2023 at 8:15 PM
    #131
    1997tacomav6

    #131
    1997tacomav6 V6 5sp,RegCab,TVS1320 Supercharger,Haltech, 800k

    Joined:
    Oct 5, 2013
    Member:
    #113940
    Messages:
    10,385
    Gender:
    Male
    First Name:
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    Denver
    Vehicle:
    97 reg cab, v6 5sp 300hp supercharged, Methonal Injection, 800,001 plus miles, Original Owner
    V6 5sp,RegCab,TVS1320 Supercharger, 56mm pulley, methanol injected Haltech ECU, AC Tvs1320 supercharger,(MUST DO) every 125,000- 150,000 needs rebuild Projector headlights HID 5 speed manual Amsoil for all drive train Smaller 56mm custom pulley, (MUST DO) 2004 DESNO fuel injectors, zero ping ping, 2004 side door mirrors Dick Cepek Rims, Michelin tires LTX, ATM Pathfinders Dynopro ATM ( that last 100,000 miles) Now running Dynopro ATM mud and snow tires KN cold air intake Cat back dual exhaust with ss exhaust tip, Raised exhaust tail pipe to 2" below body line Optima*dry cell battery,red top Alpine sirius radio, 200 watt amp, focal is165 split door pod speakers Focal door speakers Subwoffer behind seat Viper alarm, Electric Locks Dark tinted windows, bucket seats corbeau lg1 Tacoma Rubber floor mats TRD fender extenders, Bilstien shocks, King shocks JBA UCA trailer iv hitch, electric brake control, Drilled slotted brakes, High carbon steel (MUST DO) EBS green stuff 7000 series pads(MUST DO) TRD engine oil cap TRD stick shift, Marlin crawl shift kit. Rear sliding window 2002 4Runner functional hood scoop cut into Tacoma hood, 4Runner dual overhead map light Gentex Auto dim + Compass + Temp, garage,rearview mirror Snow Methonal kit stage 2 Custom 3 core aluminum radiator Linex bed liner Haltech stand alone ECU, Intake supercharger gauge. Stainless steel brake lines, Custom leather wrapped steering wheel, Haltech stand-alone ECU,
    So I went ahead and raised the torque from 30LBS to 40LBS on the lower ball joint exhaust sections on both sides and that was what was needed.
    All joints are sealed and good to go,
     
    1997tacomav6, Nov 5, 2023
    #131
    Speedytech7[QUOTED] and unstpible like this.
Page 7 of 7

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Exterior Front Driver Door Handle Replacement, Upgraded Metal - Compatible with 1995-2004 Toyota Tacoma - Textured Black - OEM 69220-35020, 79344, 91319, TO1310117
$32.97
OEMTOOLS 25036 Bleed-O-Matic One-Man Brake Bleeder Kit, Featuring An Opaque Brake Bleed Bottle / Transparent Hoses and Tapered Fittings, No Mess Brake Fluid Bleeding , Multi color(Packaging May Vary)
$9.99
SPC Performance FasTrax Camber/Caster Gauge (for 13-17in. Wheels)
$208.17
Block Tester BT-500 Head Gasket Combustion Leak Test Kit - Made in USA
$37.99
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