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Installing tonneau cover on metal frame (no bed rails)

Discussion in '1st Gen. Tacomas (1995-2004)' started by markaren33, Mar 13, 2025.

  1. Mar 13, 2025 at 3:44 PM
    #1
    markaren33

    markaren33 [OP] Member

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    I just bought this 04 double cab and want to install a tonneau cover. I noticed it does not have bed rails except for the tailgate. Hoping this isn’t too dumb of a question, but is installing a tonneau cover an issue on metal frame side bed rails?

    IMG_3304.jpg
     
  2. Mar 19, 2025 at 6:25 AM
    #2
    markaren33

    markaren33 [OP] Member

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    Can anyone advise?
     
  3. Mar 19, 2025 at 1:15 PM
    #3
    Old green toyota

    Old green toyota Well-Known Member

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    Oil leaks
    It will rub the paint. That tailgate protector probably wore a hole in the paint already.

    Foam strips under the tonneau mounting rails will help prevent paint damage.
     
  4. Mar 20, 2025 at 6:15 AM
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    markaren33

    markaren33 [OP] Member

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    Thank you
     
  5. Mar 20, 2025 at 12:16 PM
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    HoneyBadger153

    HoneyBadger153 Well-Known Member

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    You could also try putting plastic caps over the bed rails. Bushwhacker makes them, but also Xpel makes an adhesive black "PPF" that you could put down instead for a sleeker look. Then you can put your tonneau rails on top of the plastic cap/PPF without worrying about paint rub.
    For what it's worth, most tonneau covers have the rails mounted on the insides of the bed rails, not on top - at least that's how my Access cover worked.
    Or foam strips work too
    Also - Old Green is probably right. That tailgate plastic has a tendency to scrape up the plastic. I put the black PPF underneath it to stop that from happening.
     
    PAIRDICE likes this.
  6. Mar 20, 2025 at 1:30 PM
    #6
    markaren33

    markaren33 [OP] Member

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    Thank you!
     
  7. Mar 20, 2025 at 2:03 PM
    #7
    PAIRDICE

    PAIRDICE Active Member

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    The XPEL Universal Bed Rail Kit might be just what I've been looking for. I don't think you can get the Bushwhacker for the 5' bed. Westin used to also make rail caps for both the 6' and 5' 1st gen beds - but those are out of production and unavailable everywhere. The XPEL is a better price than both as well.
     
  8. Mar 20, 2025 at 2:16 PM
    #8
    RealTruck

    RealTruck Well-Known Member Vendor

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    Installing a tonneau cover on metal bed rails won't be an issue. Looking at your bed, I don't see a lip on the inside of the bed rail for a clamp to fit around. Tacoma beds typically have the Deck Rails in this case, which would be how the tonneau cover rails would attach to the bed. Is that factory drop-in liner or aftermarket?
     
  9. Mar 23, 2025 at 12:54 PM
    #9
    markaren33

    markaren33 [OP] Member

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    Aftermarket liner. Assuming they will have to cut into the liner?
     
  10. Mar 24, 2025 at 2:26 PM
    #10
    RealTruck

    RealTruck Well-Known Member Vendor

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    It's hard to say without a close-up of the bed rails. But if it's blocking the inside ledge of the bed rails, then most likely yes. Otherwise, OE Deck Rails will have to be installed. Then you'd want to find a tonneau cover that will fit with the Deck Rails.
     
  11. Mar 24, 2025 at 7:40 PM
    #11
    TacoLolo

    TacoLolo Well-Known Member

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    I just installed a G2 BakFlip on my ‘04 Xtra cab and used the Xpel bed rail tape. My rails were kinda shot after I took my topper off and couldn’t afford a spray on liner right now so a cheap temporary fix. The rails for this cover mount underneath and only sit on the edge of the truck bed rails, it’s easy to put on and fits perfectly.
    D4C11CFE-ABFE-4509-97D0-FECA83508950.jpg
     
    RealTruck, PAIRDICE and MGMDesertTaco like this.
  12. Mar 24, 2025 at 11:58 PM
    #12
    PAIRDICE

    PAIRDICE Active Member

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  13. Mar 25, 2025 at 7:29 AM
    #13
    RealTruck

    RealTruck Well-Known Member Vendor

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    That's a nifty product that you found. Definitely keeps things looking nice. The G2 looks great on your Tacoma!
     
    TacoLolo[QUOTED] likes this.
  14. Mar 25, 2025 at 9:29 AM
    #14
    TacoLolo

    TacoLolo Well-Known Member

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    Mostly cosmetic but she ain’t stock(looking) anymore.
    PAIRDICE[QUOTED] likes this.
  15. Mar 25, 2025 at 11:54 AM
    #15
    TacoLolo

    TacoLolo Well-Known Member

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    Mostly cosmetic but she ain’t stock(looking) anymore.
    Hey thanks, I’m happy with the way it all turned out!
    00424961-9177-4DA6-8DCB-D4AFB3882E81.jpg
     
    RealTruck[QUOTED] likes this.

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