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2004 Tacoma SAS

Discussion in '1st Gen. Builds (1995-2004)' started by dzuf, Jan 2, 2023.

  1. Jul 29, 2025 at 11:35 AM
    #221
    dzuf

    dzuf [OP] Well-Known Member

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    Swapped out the tg steering joints for Borgeson. Much better quality and steering feels way better.
     
    ToyRyd04 and Operator8 like this.
  2. Jul 29, 2025 at 6:06 PM
    #222
    dzuf

    dzuf [OP] Well-Known Member

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  3. Jul 30, 2025 at 12:01 PM
    #223
    ToyRyd04

    ToyRyd04 Taco Transformer

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    SAS'd PreRunner Diamond Axles Crawlbox
    This and the steering column tack weld tightened up steering tremendously.
     
    Last edited: Jul 30, 2025
    dzuf[QUOTED][OP] likes this.
  4. Jul 31, 2025 at 6:29 AM
    #224
    dzuf

    dzuf [OP] Well-Known Member

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    Both made a significant difference. Now if I could take the play out of the Toyota box lol
     
  5. Jul 31, 2025 at 7:02 AM
    #225
    ToyRyd04

    ToyRyd04 Taco Transformer

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    You ain't lying! ha
    I've looked at a few options, nothing really stands out as a "good" fix.
    Top results are either a new TG Flow box, buy oem rebuild kit to re-seal, or Red Head boxes.
    Leaning towards the red head but lately I've seen some hit or miss reviews on quality. Really liked their approach on machining and placing new sized bearings, etc.
     
    dzuf[QUOTED][OP] likes this.
  6. Jul 31, 2025 at 8:59 AM
    #226
    dzuf

    dzuf [OP] Well-Known Member

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    I haven’t looked much into complete new boxes, probably should.. the seal at my pitman arm has been on and off leaking since I built the truck lol. I’ve been hearing quite of a bit of people starting to run jeep boxes on them though. My tj I had before had literal perfect steering with the full psc kit
     
  7. Jul 31, 2025 at 2:02 PM
    #227
    bhigbee

    bhigbee Well-Known Member

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    35s, flatbed, rhino liner paint, SOS front bumper, JD Fab lca pivot, JD Fab inner fenders and some other stuff.
    I bought a Redhead box, they are local to me so I can drive to their shop. I had some self inflicted troubles with my steering and I had the box completely torn apart. They still covered a new seal install and bench tested it for me under warranty. My experience with them has been excellent.
     
    dzuf[OP] likes this.
  8. Jul 31, 2025 at 8:29 PM
    #228
    Qwerknf

    Qwerknf Well-Known Member

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    Are you tack welding at the set screw on the shaft? I’m constantly thinking of the steering shaft and connections.
     
  9. Jul 31, 2025 at 8:41 PM
    #229
    v5ensx

    v5ensx CARB legal is not CALI legal

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    How much better IYHO? A buddy swap his TG for Borgeson and it felt the same to me so I been holding off spending $160 for the same performance.
     
  10. Jul 31, 2025 at 8:49 PM
    #230
    dzuf

    dzuf [OP] Well-Known Member

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    I didn’t, if you look back I posted a photo of tacking the factory shaft.
     
  11. Jul 31, 2025 at 8:50 PM
    #231
    dzuf

    dzuf [OP] Well-Known Member

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    My tg ones are noticeably loose after 2 years. This was night and day for me. I don’t feel like I’m chasing the truck to track straight anymore.
     
  12. Aug 1, 2025 at 5:56 AM
    #232
    ToyRyd04

    ToyRyd04 Taco Transformer

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    Mine I could rotate the steering shaft every so slightly and see the small u joints rocking back and forth. New borgeuson ones I did a tack weld at each cap, they were already much tighter. TG ones used and indent to "hold" in place.
     
  13. Aug 1, 2025 at 6:48 AM
    #233
    02hilux

    02hilux What do you mean there’s no road, I’m here

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    Borgeson uses the indent method too but their ujoints are better. I thought about a tac bead on each cap but the thin, flimsy cap metal scares me because it might burn a hole instead. The TG steering joints look like it was piece together by a 10y/o with random metals.

    IMG_6205.png
     
  14. Aug 1, 2025 at 10:54 AM
    #234
    ToyRyd04

    ToyRyd04 Taco Transformer

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    I remember those 4 indents now, your right.
    Just a nice easy tack, nothing crazy. I'll see if I can find a picture of mine.
     
    02hilux[QUOTED] likes this.
  15. Aug 1, 2025 at 11:55 AM
    #235
    02hilux

    02hilux What do you mean there’s no road, I’m here

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    No issue so far but a small weld x4 per joint shouldn’t hurt
     
  16. Aug 11, 2025 at 5:43 AM
    #236
    dzuf

    dzuf [OP] Well-Known Member

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    Got some amber lenses for the BD lights, only installed on the lp4’s currently. Excited to try them out.

    I’ve been dailying the truck for a bit and it’s going great! Almost ready to bring it in the garage and start some Moab prep.

    Been fighting these evap codes for a while off and on, mostly p0442 and newly p0446. This trucks always had an engine light from poor performing cats, finally fixed that and this starts coming up. Guess it’s time to get my diag shoes on and figure it out hahaIMG_1213.jpg IMG_1214.png IMG_1144.jpg
     
    ToyRyd04 likes this.
  17. Aug 11, 2025 at 6:32 AM
    #237
    ToyRyd04

    ToyRyd04 Taco Transformer

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    SAS'd PreRunner Diamond Axles Crawlbox
    Was just fighting this same thing, p0442 is a small evap leak, and p0446 is almost always the evap canister if its up there in age.
     
    dzuf[OP] likes this.
  18. Aug 11, 2025 at 7:42 AM
    #238
    dzuf

    dzuf [OP] Well-Known Member

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    Yeah I figured I’ll probably need one, everything is original I’m pretty sure. I’ll try to get it down these days off to see
     
  19. Aug 18, 2025 at 6:44 AM
    #239
    dzuf

    dzuf [OP] Well-Known Member

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    Been looking for a long time, finally picked an RC up. Obviously needs a matching double cab body and mini TR beadlocks, but man these things are fun!

    IMG_1591.jpg
     
    bravinci and betterbuckleup like this.
  20. Aug 31, 2025 at 7:28 PM
    #240
    dzuf

    dzuf [OP] Well-Known Member

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    Moab prep is slightly starting. Had a bit of an exhaust leak at the crossover pipe connection, broke all the studs coming out. Extracted, thread chased and installed new studs.

    Been spending most of my days lately not doing truck stuff, but time to get at it!IMG_1823.jpg IMG_1822.jpg IMG_1791.jpg IMG_1810.jpg
     

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