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Long Travel BS Thread

Discussion in 'Long Travel Suspension' started by amaes, Aug 20, 2010.

  1. Aug 25, 2025 at 12:56 PM
    MonkeyProof

    MonkeyProof Power Top

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    I Drain and Refill the Trans every 2 years. With the exception of the 1st Drain and Refill, the Fluid has always come out Red and still having the new WS Fluid Smell. Never any sludgy friction material found on the bottom of the pan.

    Fluid from last September when last changed..
    20240906_140855.jpg
     
    Caboose117 likes this.
  2. Aug 25, 2025 at 1:07 PM
    Sterling_vH111

    Sterling_vH111 Go do something real instead.

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    129k and as far as I know, it’s original fluid…
    I need to change this asap in the trans.
     
  3. Aug 25, 2025 at 1:16 PM
    Caboose117

    Caboose117 foul mouthed Marine

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    smashed this, broke that, covered it up with tape and paint
    Yeah mine is still red, but smells burnt and 1-2-3-4 is toast :anonymous:
    But yeah 200 seems insane for a daily temp
     
    MonkeyProof[QUOTED] likes this.
  4. Aug 25, 2025 at 1:16 PM
    MonkeyProof

    MonkeyProof Power Top

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    The earlier 2nd Gen's were undefiled from the factory by 2.5 - 3 quarts. I contribute that and the "Break in Period" to the condition of the Fluid at my 1st Drain and Refill at around 15k miles
     
  5. Aug 25, 2025 at 4:46 PM
    AY_ARONTRD

    AY_ARONTRD Well-Known Member

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    Been curious about these myself. Seen people on YouTube doing reviews but… how honest are the reviews lol
     
    MonkeyProof[QUOTED] likes this.
  6. Aug 25, 2025 at 6:30 PM
    906taco

    906taco Well-Known Member

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    Depends where you measure the temperature at. Torque converter is usually the last stop before hitting the cooler so temps will definitely be substantially different than the sump which is going to be your cooled fluid returning. Any time the TC isn’t in lockup it’s making heat. Take away air flow to the cooler and it’s now a problem.

    200 is definitely a safe number to see though. Too low can cause issues of its own. 175-195 is the most ideal range.
     
    Bandido and Caboose117[QUOTED] like this.
  7. Aug 25, 2025 at 8:00 PM
    Caboose117

    Caboose117 foul mouthed Marine

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    smashed this, broke that, covered it up with tape and paint
    Yeah circle D recommends a aux cooler for the billet TQ converters
    Mines a 28-3000 stall so it cooks up temps in stop and go REAL quick

    with that said; on the east coast it’s never an issue
    Anything on west coast tho and it’s immediately at like 210
    Which is bad in the 6L80
    And I think that’s the same in the TH400 like what LS6Taco has

    BUT these stupid silverados route the trans fluid through a separate stack at the top of the radiator so if I wanna add, I have to add in series which I’m currently working on making a list of all the needed adapters and fittings since the oeitiker fittings are the issue
     
    AY_ARONTRD likes this.
  8. Aug 25, 2025 at 8:31 PM
    Pittsy

    Pittsy AKA LS6Taco - Ex car guy, current truck guy.

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    BTF Fab +4.5 - DMZ SUA - TE Cage - LS6 Stroker Swap - LS6Taco
    2 big ass derale race series coolers with 10AN lines and an improved racing 160* thermostat

    edit: maybe they’re 8AN, I can’t remember now. I have 10AN oil cooler lines but can’t remember what I did for trans. 8AN sounds more right though.

    lol I started with that fist mishi cooler for my trans before I QUICKLY realized it was not up to the task, especially since I don’t have the liquid to liquid cooler in the radiator.

    200 is no big deal at all. 220 is my upper limit. Dex fluid starts to degrade at 230, and the curve after that isn’t linear. My trans lives at 170* because of how big my coolers are.

    GM trans are nice because of how simple they are, but God I miss a Toyota trans. Those things are so beautifully reliable. GM trans and tcase systems are retarded.

    Ouch
    I’ve been running my coolers based off of line temp. Figured that’s probably a decent place to be reading it. Trans stays pinned at 170 in normal operation, street driving, etc. if I’m hammering the truck in first and second, obviously no lock up in either of those gears, I’m able to get the fluid up to 180-185ish, but it won’t ever warm up higher than that, even when I’m hammering it in the summer time here.

    I’ve got the same converter in my truck, but it’s a 4L80E from Maximum Offroad Transmissions / Bowtie Overdrives, per the recommendation of @906taco that I ignored way back in the day. Learned the hard way that 4L75E(or really anything in the 4L60 family) CANNOT hold up to the stress of an Offroad truck.

    but yeah, I’ve got the 2800-3200 stall billet circle D, and it does churn fluid, but it never ever gets above 185 for me with the dual race coolers.
     
  9. Aug 25, 2025 at 8:33 PM
    Pittsy

    Pittsy AKA LS6Taco - Ex car guy, current truck guy.

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    Mine leaks, and also after 1 big hit, my steering groans now.

    I definitely regret doing the JD slide rack, but I don’t know what else I’d install in its place. At the time, there weren’t really any other solutions besides a tundra rack. Swingset sounds dope tho.

    But also, I’ve kinda chocked it up to being “normal”. It’s still chugging along, and it’ll keep chugging along until it fails spectacularly, like just about everything else on my truck
     
    Airdog[QUOTED] and 906taco like this.
  10. Aug 25, 2025 at 8:37 PM
    Caboose117

    Caboose117 foul mouthed Marine

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    smashed this, broke that, covered it up with tape and paint
    So as I understand it
    My trans is solely routed through the radiator…
    I had a secondary cooler from Derale to install but my transmission shop didn’t feel like the labor was worth the benefits at the time because when he drove it around it never got above 180

    it regularly gets hot now….

    I have a stage 3 rebuild kit otw which will put me at a full stage 4 internally

    BUT, now I have to get the rebuild done, recut the TQ converter, and I am NOT putting it back together without an Aux cooler
    But I’d prefer to run the cooler that comes OEM from the 3500HD so I can keep it accessible to replacement anywhere at any time vs ordering some custom fit kit….

    I am also trying to make the whole system AN lines and I want to use those connectors I posted a few post back..

    the catch is the quick connects from GM are not compatible without an adapter
    Which maybe the ICT billet parts will fix that
    But I’m waiting to hear back if I’m still short an adapter or not
     
    AY_ARONTRD likes this.
  11. Aug 25, 2025 at 8:44 PM
    Pittsy

    Pittsy AKA LS6Taco - Ex car guy, current truck guy.

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    Honestly an OEM cooler isn’t going to work nearly as well as something aftermarket.

    im running two of these:
    https://derale.com/product-footer/fluid-coolers/remote-mount-cooers/hi-flow-racing/65861-detail

    Total of 250,000BTU’s of cooling capacity. 2 is probably a bit overkill, but I’m never ever going to be complaining about trans temp again.

    Gotta see what kind of line adapters you can get. My trans came with 8AN fittings pre installed in the trans so it was super easy. I think some of the off the shelf ones that are banjo style are 6an, but nothing bigger than that.
     
    906taco and AY_ARONTRD like this.
  12. Aug 25, 2025 at 10:05 PM
    Caboose117

    Caboose117 foul mouthed Marine

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    smashed this, broke that, covered it up with tape and paint

    So…. This system is retarded
    Follow me here for a sec

    trans—-> radiator—->AC condenser—->trans

    so theoretically I need 6x of these
    https://www.ictbillet.com/products/6an-3-8-transmission-cooler-quick-disconnect-fitting


    And this…
    https://www.ictbillet.com/products/6l80-transmission-oil-cooler-adapter-50-degree

    And from what I can tell
    Installing the AN adapter on the trans means I loose my thermostat so I have to add one somewhere else?

    I’ve been searching a combo of google and Chatgpt to hunt for any comment or post on people assembling anything similar but the most I seem to find is trucks that DO NOT have a tow package have a different RPO package that changes that whole system for cooling,
    Adding a cooler to mine is complicated?
    But adding the cooler to one without is easy?
    And yeah I hear you on the aftermarket
    But OEM 3500 parts mean I can get it anywhere any time and if it’s enough cooling for a 3500 tow rig
    Then my smaller 1500 should be reasonable?
    Or am I missing something obvious? (I’m an idiot so it’s possible)


    This is the derale option I had ordered previously
    https://gwatneyperformance.com/derale-stacked-plate-fluid-cooler/

    Compared against OEM 3500
    84173162
    6ACF1E22-D86E-4BEA-A79A-4CF2A4C70FD7.png




    this is some crappy pictures of the horrible stock route
    5452E20B-34C9-461A-8F0D-F740A4E6C757.jpg 0CEDBBB7-AC14-43A1-B306-789A845AF6C2.jpg E44AEC3A-C88D-4D10-A085-150E21DA456C.jpg 606E883A-2282-492D-AB61-0EBB3B56C1B7.jpg 46290E12-131C-4D6E-AB4D-BF9566E8E1BE.jpg
     
  13. Aug 26, 2025 at 3:46 AM
    906taco

    906taco Well-Known Member

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    Easy peasy. Dump the factory cooler. Run a large independent cooler. https://www.summitracing.com/parts/...ksxV5oMz_MFTyglrF7e35Hfms1svxgFkMV4wPpCHAFoP2
     
  14. Aug 26, 2025 at 5:21 AM
    JdevTac

    JdevTac Well-Known Member

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    Figured out a T100 dual diaphragm brake booster fits with the Solo xlt bypass mount after raising the cab and shoehorning it in. Saw a post a long while back that the Tundra booster was a no go which saved me wasted time on that.
     
    Caboose117 likes this.
  15. Aug 26, 2025 at 6:37 AM
    colinb17

    colinb17 If at first you don't succeed, don't try skydiving

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    Build thread in sig... 4-link long travel
    Oops. Anyone ever do this to a stock axle housing? Doing wheel bearings fornthe first time in 160k miles. Chips are on the front and back, both sides. Nothing top and bottom. Guessing this is from charging a bit too hard prior to trusting the axle.

    Going to knock the sharp edges off with a die grinder to lower the potential stress raisers and see how it goes. Hub surface is undamaged.

    upload_2025-8-26_9-35-51.jpg
     
  16. Aug 26, 2025 at 6:58 AM
    906taco

    906taco Well-Known Member

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    You didn’t do that. They all have it. At least every one I’ve ever had shafts out of.
     
    colinb17[QUOTED] and Airdog like this.
  17. Aug 26, 2025 at 7:01 AM
    colinb17

    colinb17 If at first you don't succeed, don't try skydiving

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    No kidding? The surface of the "missing" piece looks so irregular, not like a machined notch. Really threw me off.
    Wonder if that parts removed to prevent exactly what I thought had happened.
     
  18. Aug 26, 2025 at 7:01 AM
    Airdog

    Airdog did your Mom

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    Yup. Those are not chips. All of them are like that.
     
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  19. Aug 26, 2025 at 7:01 AM
    906taco

    906taco Well-Known Member

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    Stole this pic from another thread. Don’t know why but they all have it.

    IMG_3906.png
     
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  20. Aug 26, 2025 at 7:04 AM
    colinb17

    colinb17 If at first you don't succeed, don't try skydiving

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    Thanks guys. Already had the camburg axle build page open. Saved me 15 grand.....
     
    Naveronski likes this.

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