1. Welcome to Tacoma World!

    You are currently viewing as a guest! To get full-access, you need to register for a FREE account.

    As a registered member, you’ll be able to:
    • Participate in all Tacoma discussion topics
    • Communicate privately with other Tacoma owners from around the world
    • Post your own photos in our Members Gallery
    • Access all special features of the site

Brake safety front caliper 4wd

Discussion in '2nd Gen. Tacomas (2005-2015)' started by Buenotaco2012, Sep 13, 2025 at 5:50 PM.

  1. Sep 13, 2025 at 5:50 PM
    #1
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

    Joined:
    Nov 7, 2024
    Member:
    #460227
    Messages:
    60
    Gender:
    Male
    First Name:
    Bueno
    NYC til they bury me
    Vehicle:
    2012 Crew Cab TRD Sport
    ARE Bed cap
    My question is below these paragraphs.
    I wanted to change my brakes. I haven't changed them since I bought this new to me car in November 2024.
    Got the rotors and TRD pads from Toyota.
    Working on replacing the brake pads and notice the lower inside piston of the caliper on driver and passenger side will not compress enough to allow new pad to fit in.
    I notice The piston looks like a cup and it's rusted in side. I vise grip the shit out of my passenger side piston for about half an hour and it compressed enough to let me fit a new pad in. Driver side will not compress enough, just shy of a few millimeters if anything. Looks like more serious pitting and rust.
    I ordered new calipers already, and I'm waiting for my order to arrive. They are going to be replaced that is no question.

    My question is: while I wait for new calipers I need to drive something. This was driving and braking fine before I started the brake project. Nyc driving is really only about 30mph. Can I install my old rotors and pads and top of all the brake fluid that I bled out to drive the truck to get me where I need to go? Or has all my vise gripping done more damage that it's not safe to drive at this point?
     
  2. Sep 13, 2025 at 5:52 PM
    #2
    joeyv141

    joeyv141 Well-Known Member

    Joined:
    Jan 31, 2016
    Member:
    #176710
    Messages:
    1,938
    Gender:
    Male
    Virginia
    Vehicle:
    08 DCLB 4x4 V6 TRD Sport
    Can you post pictures showing the calipers?
     
  3. Sep 13, 2025 at 5:53 PM
    #3
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

    Joined:
    Nov 7, 2024
    Member:
    #460227
    Messages:
    60
    Gender:
    Male
    First Name:
    Bueno
    NYC til they bury me
    Vehicle:
    2012 Crew Cab TRD Sport
    ARE Bed cap
    Yeh I'll send pictures in the morning. Thanks for response
     
  4. Sep 14, 2025 at 8:40 AM
    #4
    ZColorado

    ZColorado Well-Known Member

    Joined:
    Nov 6, 2020
    Member:
    #345998
    Messages:
    1,231
    Gender:
    Male
    Near Boulder Colorado
    Vehicle:
    13 DCSB OR 6MT
    35's,Kings, NWF, 488, Harrop, SPC, Archive, Method, RCI, C4
    Chuy likes this.
  5. Sep 14, 2025 at 8:58 AM
    #5
    TyBud850

    TyBud850 Well-Known Member

    Joined:
    May 28, 2023
    Member:
    #425581
    Messages:
    101
    Gender:
    Male
    First Name:
    Tyler
    Defuniak Springs, Florida (NWFL)
    Vehicle:
    2012 Black Tacoma DC TRD-OR
    3” lift Icon 2.5 shocks king 650 coils, ALCAN LP W/Sumo springs & FOX 2.0, CBI MOAB 2.0 Front Bumper w/Smittybilt X20 10K winch, CBI Rock Sliders, Mobtown Reinforced Steel Skids & Bed Bars, CBI rear bumper,
    I just had this happen on a long off-road trip! Heard the pad dragging at a gas station and turn out I was down to the plate on the pad and absolutely trashed my rotor! Had to replace the caliper.
     
  6. Sep 14, 2025 at 10:12 AM
    #6
    Chuy

    Chuy Well-Known Member

    Joined:
    Aug 4, 2008
    Member:
    #8328
    Messages:
    4,179
    Gender:
    Male
    Lakeside, CA
    Vehicle:
    07 V6 DCLB 4X4 Sport
    Silver Taco
    Reiterating what has been pointed above, look at the pad wear. If they all have similar even wear, and you had no braking issues before the brake job, then your calipers were fine. What did you use to press in the pistons? You normally use the old pads to press in the pistons with a pad spreader. I used to use regular c-clamps which were a PITA on one side of the caliper, where the brake line goes in. I have since bought the spreader shown above.

    Yes, you can use the old pistons if they dont leak. Wire-brush off the rust and remove any burrs.
     
  7. Sep 14, 2025 at 11:28 AM
    #7
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

    Joined:
    Nov 7, 2024
    Member:
    #460227
    Messages:
    60
    Gender:
    Male
    First Name:
    Bueno
    NYC til they bury me
    Vehicle:
    2012 Crew Cab TRD Sport
    ARE Bed cap
    Here are the brake pads
    20250914_141013.jpg

    Here is driver side calipers inside that giving me problems. You can set my vise grip markings. 20250914_141211.jpg20250914_141528.jpg

    Here are outer pistons 20250914_141407.jpg

    I'm running to advanced auto now to get that caliper compression tool
     
  8. Sep 14, 2025 at 11:39 AM
    #8
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

    Joined:
    Nov 7, 2024
    Member:
    #460227
    Messages:
    60
    Gender:
    Male
    First Name:
    Bueno
    NYC til they bury me
    Vehicle:
    2012 Crew Cab TRD Sport
    ARE Bed cap
  9. Sep 14, 2025 at 11:42 AM
    #9
    ssd2k2

    ssd2k2 Well-Known Member

    Joined:
    May 27, 2020
    Member:
    #329548
    Messages:
    1,332
    First Name:
    Keith
    Minnesota
    Vehicle:
    2019 Tacoma TRD Sport M/T
    I always used an old pad and a c clamp to compress my brake pistons. It always worked so I never thought about getting a real tool to do it.
    Let us know how it works out for you.
     
  10. Sep 14, 2025 at 12:01 PM
    #10
    Jimmyh

    Jimmyh Well-Known Member

    Joined:
    May 16, 2012
    Member:
    #78991
    Messages:
    14,319
    Gender:
    Male
    SC
    Vehicle:
    2012 Prerunner SR5
    Those brake pads look new....???
     
    303tacoma likes this.
  11. Sep 14, 2025 at 12:15 PM
    #11
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

    Joined:
    Nov 7, 2024
    Member:
    #460227
    Messages:
    60
    Gender:
    Male
    First Name:
    Bueno
    NYC til they bury me
    Vehicle:
    2012 Crew Cab TRD Sport
    ARE Bed cap
    Yeh this thing not moving
    17578772699184664780707305683916.jpg
     
  12. Sep 14, 2025 at 12:20 PM
    #12
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

    Joined:
    Nov 7, 2024
    Member:
    #460227
    Messages:
    60
    Gender:
    Male
    First Name:
    Bueno
    NYC til they bury me
    Vehicle:
    2012 Crew Cab TRD Sport
    ARE Bed cap
    I been dealing with this weird jerking after releasing brake and before coming to full stop.

    Looks like fluid is now leaking out of the piston. I think it's corroded inside the walls of the piston. The bleeder valve is also wide open btw

    17578775586181261190337381359248.jpg
     
  13. Sep 14, 2025 at 12:27 PM
    #13
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

    Joined:
    Nov 7, 2024
    Member:
    #460227
    Messages:
    60
    Gender:
    Male
    First Name:
    Bueno
    NYC til they bury me
    Vehicle:
    2012 Crew Cab TRD Sport
    ARE Bed cap
    I had opened the bleeder valve and was able to compress pistons with my bare hands. Except the inside lower pistons on each caliper. Passenger side I freed up once I vise grip the shit out of it. Driver side won't move. Then I bought this tool to help compress the pistons but it's not working. Brake Fluid is now coming out of the side of the upper and lower pistons. The bleeder valve is wide open
     
  14. Sep 14, 2025 at 12:40 PM
    #14
    Buenotaco2012

    Buenotaco2012 [OP] Well-Known Member

    Joined:
    Nov 7, 2024
    Member:
    #460227
    Messages:
    60
    Gender:
    Male
    First Name:
    Bueno
    NYC til they bury me
    Vehicle:
    2012 Crew Cab TRD Sport
    ARE Bed cap
    I think safe to say this caliper is not safe to drive if I'm seeing a leak like this :rofl:

    20250914_152936.jpg
    I will wait for the new calipers and figure out how I'll get to work in the mean time
     
    Last edited: Sep 14, 2025 at 12:52 PM
    Jimmyh likes this.

Products Discussed in

To Top