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custom grill project

Discussion in '1st Gen. Tacomas (1995-2004)' started by dud122, May 5, 2009.

  1. May 5, 2009 at 4:32 PM
    #1
    dud122

    dud122 [OP] rabble rabble rabble

    Joined:
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    First Name:
    Dan
    Riverdale Park, MD
    Vehicle:
    2004 Tacoma DC
    OME up front, Dakar in the back, Elite front bumper, Warn winch, Tactical rear bumper with tire swing/jerry cans/hi lift, Revenge Fab. sliders, Tundra brakes, Camburg UCA's, Safari Snorkle, FJ TRD wheels, Lights, CB, Switches, skids, LED's... OH MY!
    here is what i am going for incase you haven't seen my other threads...

    pchop_8d8859c9b24e89846b0e61f39004cc1ffbe32ee3.jpg


    I'll be starting a thread on this project so you guys can see the progress and do it yourself if you want and learn from my mistakes (which i'm sure there will be plenty of)



    so i finally got everything i need to make my customized 1st gen grill...

    my scrap grill from JDMCQ... he did an awesome cutting job and left me a lot of grill to work with:

    DSCN0125_1077fef15c2c27aa39a4612e136a56a2122349e6.jpg

    my woodworking "dremel" i got off an estate sale on ebay for $20 (already ripped it open like a 5 yr old on christmas)... came with all sorts of nifty attatchments...

    [​IMG]
     
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    #1
  2. May 5, 2009 at 4:37 PM
    #2
    dud122

    dud122 [OP] rabble rabble rabble

    Joined:
    Nov 7, 2008
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    Gender:
    Male
    First Name:
    Dan
    Riverdale Park, MD
    Vehicle:
    2004 Tacoma DC
    OME up front, Dakar in the back, Elite front bumper, Warn winch, Tactical rear bumper with tire swing/jerry cans/hi lift, Revenge Fab. sliders, Tundra brakes, Camburg UCA's, Safari Snorkle, FJ TRD wheels, Lights, CB, Switches, skids, LED's... OH MY!
    i started off by cutting out the middle emblem mount:

    DSCN0126_ae90da1cab08220a629d7ed09ab8491d7759df0c.jpg


    and then sanded down and evened out all the edges so it will be easier to attatch other parts:

    DSCN0129_9c88060d7cb942c29ecf51170ef40f7443b14718.jpg

    DSCN0130_4a73d7cb2a6923450deb987cbd31a037df835eba.jpg


    i plan on filling in the two bars to the left and right of the middle one with bondo and sanding it smooth.

    then cutting one of the end bars to fit in the middle bar, epoxy it from behind and filling in with bondo on the front and sanding smooth.

    then i will cut all 3 middle bars out as one piece replace the middle three bars of the grill that is currently on my truck with the new middle.
     
  3. May 5, 2009 at 4:45 PM
    #3
    higherlux

    higherlux Well-Known Member

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    middle of S.C.
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    1998 tacoma 2.7l 4wd/1986 POS
    Mall crawler status
    nice
    propd for doing somthing difrent
     
  4. May 5, 2009 at 4:47 PM
    #4
    stevomac59

    stevomac59 Is mod CraZy...

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    Laredo, Texas
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    07 PreRunner TRD
    3'' lift, custom stereo deck, 33'' toyo Mt tires, 17'' MotoMetal Rims, 20%Tinted front Windows, 5% Rear Windows, Blacked out Grille Surround, Bull Bar, HID Head and Fog lights, KC Daylighters, BHLM, Strobe Lights, Sockmonkey TRD 3rd BreakLight decal, 12'' MTX Thunder Subwoofer, 1000Watt Planet Audio Amplifier, Flowmaster Muffler Xhaust S40
    Can't wait for the results.
     
  5. May 5, 2009 at 4:47 PM
    #5
    ChocoTaco08

    ChocoTaco08 Can't Fix Broke!

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    looks good so far good luck.
     
  6. May 5, 2009 at 4:49 PM
    #6
    neslerrah

    neslerrah Taco lovin'

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    Harrelsen
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    5 lug BEAST!
    Secondary air filter removed, elbow mod, BFG T/A KO (31x10.5R15), 15" American Racing Mojaves, BHLM, Dome Light MOD (Blue), Pioneer headunit, Sockmonkey 'TACOMA' Decals, Readylift 5-lug SST, Rear Shocks - Bilstein TRD, Dynomax Super Turbo #17748, DDM Slim Ballast HID Kit H4 Hi/Lo -35W 6000K in headlights, Apexcone Raptor HID Kit H3 - 35W 6000K in Hella 500s, aFe CAI #51-10762, WeatherTech Floorliner, 200W Smart AC Inverter
    lookin' good.:thumbsup: I will follow your progress.
     
  7. May 5, 2009 at 4:59 PM
    #7
    JDMcQ

    JDMcQ Well-Known Member

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    The Mushroom Capital of the World
    Looks good. I'm glad that grille center is being put to good use.
     
  8. May 6, 2009 at 2:06 PM
    #8
    jonny

    jonny Betty White Edition Heep ZJ

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    looks cool.
    will def be dif..:thumbsup:
     
  9. May 6, 2009 at 2:31 PM
    #9
    Ry1984

    Ry1984 Well-Known Member

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    From Texas, Now Miami FL
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    01' ExtCab SR5 2.7 4x4
    K&N FIPK, Billy 5100 all around, 881's in the front, Toytec AAL
    subscribed :)
     
  10. May 6, 2009 at 4:16 PM
    #10
    ST77

    ST77 Wandering doesn't mean you're lost

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    Bone Stock
    I'm curious to see how this turns out...
     
  11. May 6, 2009 at 7:06 PM
    #11
    gatorboyy13

    gatorboyy13 Well-Known Member

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    Brian
    Corvallis, OR
    Vehicle:
    2016 TRD OR DCSB Black
    CustomCarGrilles Small Perf & "TOYOTA" Grille Insert CaliRaised 31" Light Bar w/ ApexFab Stealth Mounts Header Rail w/Bike Mount
    also curious on how it turns out on the lower chrome part. that's all i have left for a total front black out. i can post pics if wanted.
     
  12. May 6, 2009 at 7:12 PM
    #12
    dud122

    dud122 [OP] rabble rabble rabble

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    Dan
    Riverdale Park, MD
    Vehicle:
    2004 Tacoma DC
    OME up front, Dakar in the back, Elite front bumper, Warn winch, Tactical rear bumper with tire swing/jerry cans/hi lift, Revenge Fab. sliders, Tundra brakes, Camburg UCA's, Safari Snorkle, FJ TRD wheels, Lights, CB, Switches, skids, LED's... OH MY!

    i would love to see pics!
     
  13. May 6, 2009 at 7:40 PM
    #13
    gatorboyy13

    gatorboyy13 Well-Known Member

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    Brian
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    2016 TRD OR DCSB Black
    CustomCarGrilles Small Perf & "TOYOTA" Grille Insert CaliRaised 31" Light Bar w/ ApexFab Stealth Mounts Header Rail w/Bike Mount
    ill put them up tomorrow. the only problem i have is with my clear corners, i thought i bought black trim but its like dark gray. not very noticable though.
     
  14. May 6, 2009 at 7:57 PM
    #14
    dud122

    dud122 [OP] rabble rabble rabble

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    Dan
    Riverdale Park, MD
    Vehicle:
    2004 Tacoma DC
    OME up front, Dakar in the back, Elite front bumper, Warn winch, Tactical rear bumper with tire swing/jerry cans/hi lift, Revenge Fab. sliders, Tundra brakes, Camburg UCA's, Safari Snorkle, FJ TRD wheels, Lights, CB, Switches, skids, LED's... OH MY!
    i just got a set that are silver mist or whatever its called but will be painting it whatever i paint my grill and grill surround when i'm done (flat/satin black)

    i take it you have a color match grill surround?
     
  15. May 6, 2009 at 7:59 PM
    #15
    gatorboyy13

    gatorboyy13 Well-Known Member

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    Brian
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    2016 TRD OR DCSB Black
    CustomCarGrilles Small Perf & "TOYOTA" Grille Insert CaliRaised 31" Light Bar w/ ApexFab Stealth Mounts Header Rail w/Bike Mount
    no thats the problem my grille surround is black but the trim on the clear corners are dark gray. how can i paint them?
     
  16. May 6, 2009 at 8:41 PM
    #16
    dud122

    dud122 [OP] rabble rabble rabble

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    Dan
    Riverdale Park, MD
    Vehicle:
    2004 Tacoma DC
    OME up front, Dakar in the back, Elite front bumper, Warn winch, Tactical rear bumper with tire swing/jerry cans/hi lift, Revenge Fab. sliders, Tundra brakes, Camburg UCA's, Safari Snorkle, FJ TRD wheels, Lights, CB, Switches, skids, LED's... OH MY!
    i'm probably going to just tape everything off as best i can and rattle can it
     
  17. May 7, 2009 at 4:20 PM
    #17
    gatorboyy13

    gatorboyy13 Well-Known Member

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    Brian
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    Vehicle:
    2016 TRD OR DCSB Black
    CustomCarGrilles Small Perf & "TOYOTA" Grille Insert CaliRaised 31" Light Bar w/ ApexFab Stealth Mounts Header Rail w/Bike Mount
  18. May 7, 2009 at 5:20 PM
    #18
    HARDSHELLTACO

    HARDSHELLTACO HoofHearted

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    BOWLING GREEN, KY
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    I can't see past that ugly license plate. LOL
     
  19. May 7, 2009 at 5:43 PM
    #19
    gatorboyy13

    gatorboyy13 Well-Known Member

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    Brian
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    2016 TRD OR DCSB Black
    CustomCarGrilles Small Perf & "TOYOTA" Grille Insert CaliRaised 31" Light Bar w/ ApexFab Stealth Mounts Header Rail w/Bike Mount
    oh ok then, well its right behind there. maybe squint your eyes or something.
     
  20. May 7, 2009 at 5:48 PM
    #20
    HARDSHELLTACO

    HARDSHELLTACO HoofHearted

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    McLovin
    BOWLING GREEN, KY
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    sorry my dad beat me with a gator when i was a child. He is a FSU alum.
     

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