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General Fabrication

Discussion in 'Long Travel Suspension' started by linked2002, Aug 19, 2011.

  1. Mar 15, 2013 at 9:10 PM
    #1221
    JLee

    JLee The Man! Vendor

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    Nice! I :drool: over one at praxair everyday it is on my list of things to buy :D
     
  2. Mar 22, 2013 at 10:54 AM
    #1222
    amaes

    amaes Cuz Stock Sucks

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  3. Mar 22, 2013 at 9:58 PM
    #1223
    Mxpatriot

    Mxpatriot Well-Known Member

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    Question -

    I'm wanting to buy square steel tubing that will sleeve into another piece of square steel tubing. I could obviously match up ID of one piece to OD of another, but a really tight fit is really important (that's what she said! :eek:)

    Do you guys know of anywhere online that I could buy paired pieces of tubing that are meant to be sleeved?

    This will be for my bed cage / roof top tent rack.
     
  4. Mar 22, 2013 at 10:03 PM
    #1224
    JLee

    JLee The Man! Vendor

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    1.75 will slide into 2" .120 wall i dont think you could paint it and still fit it but its a pretty good fit. You just need to make sure you get HRPO for both and steel from a good mill that don't have a fat weld on the inside.
     
  5. Mar 23, 2013 at 12:50 AM
    #1225
    Lil'Taco

    Lil'Taco Well-Known Member

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    So I finally pulled the trigger and saved up enough money to get a custom tube hybrid bumper made. I went to a local off-road fabricating shop with an idea of the bumper; here is what I took them:

    SDHQ4_zps6e6c51b0_bba5f4d75fcd2b53837f6ea3b520b79ef6bc2965.jpg
    SDHQ1_zps5e66375c_d992556aec8d36ed6ef41c39032fbda2b8532891.jpg
    SDHQ6_zps3300bc35_cca5a20380c614e58827f586f11bc9921182535e.jpg
    SDHQ7_zpsa516adea_45dce2f164d4ec09c26ef73c842d116c695e2c8a.jpg
    SDHQ8_zpsf3606205_5d6532d31b3d286365b77b98f32872c52b71ec91.jpg
    KRFab3_zpsa221e77c_90f704a58ff0d92c83df00e52c98eff886d73b48.jpg

    I asked for aluminum plating about as thick as the SDHQ bumpers. I also said that I wanted the tubing powder coated but since it would most likely be welded onto the frame, they would tack weld it on and once it was completed remove it so I could take it to B.A.M.F. to get powder coated and then have them weld it back on. Since one of the pictures didn't have the skid going all the way under into a belly skid I think they were quoting me without it. They quoted me $1600 for the whole thing done in 2 days. Does that sound decent? How much would the materials cost for something like that?
     
  6. Mar 23, 2013 at 9:10 AM
    #1226
    03aztaco

    03aztaco Well-Known Member

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    1600 sounds like you went to sdhq lol not sure about alum but in tubing (dom) about 70 mabey 140 if they cant do it out of one stick
     
  7. Mar 23, 2013 at 10:34 AM
    #1227
    linked2002

    linked2002 [OP] Well-Known Member

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    Your not taking into account the fabricators time nor consumables etc etc. your going to a shop and getting a shop price. Garage rabbets have less overhead so it tends to be a bit cheaper. In most cases, shops pay their fabricators due to their talent. Most garage rabbets don't have that. However, now adays there is some crazy good garage fab work coming out so if your looking to save coin I would suggest that route.
     
  8. Mar 23, 2013 at 1:39 PM
    #1228
    amaes

    amaes Cuz Stock Sucks

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    Paden's bumper is 4130 and 1/4" Alum. I'm not sure on 4130 but I know last time I looked into a sheet of 1/4 alum it was around 400 for a sheet if I remember correctly. Granted you don't need the whole thing for a bumper.
     
  9. Mar 23, 2013 at 3:49 PM
    #1229
    cummins6speed

    cummins6speed Well-Known Member

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    This. Building custom bumpers is extremely time consuming. It took me about 60+ hours to build my tube bumpers. And most shops charge about $100/hr or more
     
  10. Mar 28, 2013 at 2:01 PM
    #1230
    ian408

    ian408 Well-Known Member

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  11. Mar 28, 2013 at 2:55 PM
    #1231
    steve o 77

    steve o 77 braaap

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    That's pretty cool, might be a good investment for a large shop.
     
  12. Mar 30, 2013 at 4:01 PM
    #1232
    whiteboy

    whiteboy Well-Known Member

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    Would it be possible to build a bed rack for a full size bed that has a toolbox? One that is stable enough to not move around and able to hold a spare tire on the top of it? Or does the toolbox get in the way?
     
  13. Apr 12, 2013 at 10:56 PM
    #1233
    Mxpatriot

    Mxpatriot Well-Known Member

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    Hey guys,

    Anyone know of an online steel retailer that sells tubing designed to be sleeved together? I want to build a bed rack that will slide into the bed cage and I need tubes that are matched.

    I don't want to order 2'' OD .120 DOM wall tubing and try to sleeve 1.75'' OD tubing into it only to find out it won't fit or has too much slop.
     
  14. Apr 12, 2013 at 11:21 PM
    #1234
    RelentlessFab

    RelentlessFab Eric @Relentless Fab Vendor

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    I've had good luck sleeving 1.5 into 1.75 and 1.75 into 2" .120 wall tubes. Usually no slop so to speak of. You may be well off looking into using some tube clamps though, or just using some poly bushed sleeves and a pin to create joints.
     
  15. Apr 13, 2013 at 1:52 PM
    #1235
    linked2002

    linked2002 [OP] Well-Known Member

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    2" x .120 will sleeve 1.75 no problem. 1.75 x .120 sleeves 1.50 no prob. 1.50 x .120 sleeves 1.25 etc etc etc.
     
  16. Apr 13, 2013 at 7:34 PM
    #1236
    amaes

    amaes Cuz Stock Sucks

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  17. Apr 13, 2013 at 11:12 PM
    #1237
    DTFtacoma

    DTFtacoma Dezert Toy Fabrication Vendor

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    DOM has no slop HREW is a different story.
     
  18. Apr 13, 2013 at 11:45 PM
    #1238
    Blackdawg

    Blackdawg Dr. Frankenstein

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    Yea.

    just put the tool box over the bed rack rails.
     
  19. Apr 27, 2013 at 3:48 AM
    #1239
    Whitecloud

    Whitecloud Cloudy-fabricator of things

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    Anybody know of any other styles of weld on end caps similar to th0se by Ballistic Fabrication???? The semi-round ones. Have a project that needs some.
     
  20. Apr 30, 2013 at 11:05 PM
    #1240
    TACOMABOSS

    TACOMABOSS Well-Known Member

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    I need you help guys. Im trying to bend a piece of aluminum angle iron. I want to bend it backwards if you will. I tried putting it in a vise and heating it up with a torch, but a side of the angle iron snapped. Any ideas?
     
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