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Diary of a Madman..... OZ-T's build and pics

Discussion in '2nd Gen. Builds (2005-2015)' started by OZ-T, Apr 27, 2011.

  1. Mar 14, 2013 at 10:38 AM
    #1441
    scocar

    scocar hypotenoper

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    Ah, yes, constructability/usability issues...usually a game of inches (or fractions, or decimals, in your case). I think I spend more time staring at stuff to figure out where the problems/conflicts will be than in actually building the project.
     
  2. Mar 14, 2013 at 10:43 AM
    #1442
    OZ-T

    OZ-T [OP] You are going backwards

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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    Me too , but on occasion a conflict still goes unseen as in this case
     
  3. Mar 14, 2013 at 10:58 AM
    #1443
    scocar

    scocar hypotenoper

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    Oh, yeah, I didn't mean to imply it was a flawless endeavor for me...:homer:
     
  4. Mar 14, 2013 at 11:17 AM
    #1444
    OZ-T

    OZ-T [OP] You are going backwards

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    Peter North
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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    I call BS
     
  5. Mar 14, 2013 at 11:18 AM
    #1445
    brutalguyracing

    brutalguyracing BIG DADDY

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    F.U> GUYZ
    broken mods
  6. Mar 14, 2013 at 11:26 AM
    #1446
    OZ-T

    OZ-T [OP] You are going backwards

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    Peter North
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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    So this would be the basic set up

    The magnetic socket tray would be fixed to the lid

    [​IMG]
     
  7. Mar 14, 2013 at 12:55 PM
    #1447
    scocar

    scocar hypotenoper

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    You found caps lock :golfclap:
    Jesus. Now I have some size perspective. Are you planning to get a set of 3/8 in there, too? And is that 1/2 stuff for the jobsite, or do you just like bad mileage?
     
  8. Mar 14, 2013 at 1:10 PM
    #1448
    OZ-T

    OZ-T [OP] You are going backwards

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    Peter North
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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    No 3/8" , go big or go home
     
  9. Mar 14, 2013 at 1:14 PM
    #1449
    scocar

    scocar hypotenoper

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    :rolleyes:

    So you use a chainsaw where a coping saw is necessary?
     
  10. Mar 14, 2013 at 1:16 PM
    #1450
    OZ-T

    OZ-T [OP] You are going backwards

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    Peter North
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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    No

    I'm just kidding , this kit will get used for work too , but only by me
     
  11. Mar 14, 2013 at 1:18 PM
    #1451
    scocar

    scocar hypotenoper

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    Muricah.

    Why not impact?
     
  12. Mar 14, 2013 at 1:19 PM
    #1452
    OZ-T

    OZ-T [OP] You are going backwards

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    Peter North
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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    I keep my impact stuff at work
     
  13. Mar 15, 2013 at 7:59 PM
    #1453
    OZ-T

    OZ-T [OP] You are going backwards

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    Peter North
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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    Decided to go ahead and build a new box with the revisions I wanted

    3/4" wider , 1/4" shorter , 3/4" narrower at the top , move the hinge location up 1" and add a shelf to hold oddball sockets ( 32mm , 35mm ) extentions and other assorted tools

    Got the case built , and the lid built today , after the glue has set up , I'll cut the opening portion of the lid out and mount the hinge

    Old prototype box on the left , new box on the right

    [​IMG]
     
  14. Mar 19, 2013 at 4:18 PM
    #1454
    OZ-T

    OZ-T [OP] You are going backwards

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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    Finished Version 2 of my tool box

    The lid was rabbeted to accept the socket tray

    [​IMG]

    [​IMG]

    I use this Lisle 1/2" magnetic socket tray

    [​IMG]

    Cut off the handle , removed the through rivets and drilled it out to accept 1/4" hardware

    [​IMG]

    [​IMG]

    Used the tray as a pattern and drilled through the lid front , and attached 1/4"x2"SS carriage bolts

    [​IMG]

    Mounted the socket tray

    [​IMG]

    Loaded it up with these tools

    [​IMG]

    [​IMG]

    [​IMG]

    Test fit #2

    [​IMG]

    Just needs a handle and some finish
     
  15. May 12, 2013 at 7:34 PM
    #1455
    NC15TRD

    NC15TRD Well-Known Member

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    Liking the toolbox idea OZ. What all is involved with removing the plastic bins?
     
  16. May 12, 2013 at 7:37 PM
    #1456
    OZ-T

    OZ-T [OP] You are going backwards

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    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    They are held in with interior panel pins and a couple screws

    The driver's side overlaps the passenger side

    Others have unbolted the rear seats , I didn't , but it would certainly have been easier in hindsight
     
  17. May 12, 2013 at 7:45 PM
    #1457
    NC15TRD

    NC15TRD Well-Known Member

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    Wonderful. I tried one night to pull the passenger side and didn't pay attention to the fact the driver's side overlapped. Guess I know what I'm doing in the morning!
     
  18. May 12, 2013 at 7:48 PM
    #1458
    OZ-T

    OZ-T [OP] You are going backwards

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    Peter North
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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    There are bolts through the mid lip in the panels , then it's just a matter of working the pins loose

    I broke a couple but I took one down to my auto parts place and was able to match it up and buy a package of replacements

    Why are you removing the panels ?
     
  19. May 12, 2013 at 8:00 PM
    #1459
    Monster Coma

    Monster Coma Well-Known Member

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    Good to know, Thanks. I'll be removing them sooner or later.
     
  20. May 12, 2013 at 8:01 PM
    #1460
    OZ-T

    OZ-T [OP] You are going backwards

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    Peter North
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    Mag Grey 09 Trd Sport DCLB 4x4
    OME 885x , OME shocks and Dakars , Wheelers SuperBumps front and rear , 275/70/17 Hankook ATm , OEM bed mat , Weathertech digifit floor liners , Weathertech in-channel vents , headache rack , Leer 100RCC commercial canopy , TRD bedside decals removed , Devil Horns by Andres , HomerTaco Satoshi
    Why do people want to remove them ?
     

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