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Building A Trail Buggy

Discussion in '1st Gen. Tacomas (1995-2004)' started by Mustangsv, Aug 1, 2024.

  1. Aug 1, 2024 at 2:12 PM
    #1
    Mustangsv

    Mustangsv [OP] New Member

    Joined:
    Jul 11, 2024
    Member:
    #453115
    Messages:
    1
    Gender:
    Male
    First Name:
    Stephen
    Vehicle:
    1999 Tacoma 4x4
    none
    Just bought my neighbors 1999 4x4 short bed for cheap money(salvage title). It was in an accident but the only damaged is a crushed roof. It's beyond repair. The rest of the truck is strait. It only has 130K on it. It's has a 2.7L with an automatic trans. My plan is to build it into a budget dedicated trail rig, but want to cross every "T" and dot every "I" before I start working on it since their are so many ways I can go.

    THE PLAN:
    I want to run 33x12.50R15's, A 3 inch lift should work, but don't have a problem radiusing the fenders for tire clearance. Looking to do a 3" spacer lift in the front and 3" tapered block in the rear (Cheapest way). Also, a differential spacer drop kit with skid plate spacer. Next, after cutting off the rest of the roof, welding in a 4xinnovations 4runner roll cage to link the cab with the bed. (https://www.4xinnovations.com/84-89...ength_p_11.html#mz-expanded-view-216666770173). Also adding beefier skid plates underneath(looking for the cheapest source?). Not paying extra for powder coating or Chrome.

    For the drive line. I'm adding a trans cooler with dedicated cooling fan and a finned power steering cooler too(not going with a steering ram set up for budget reasons and the small tire size). For gearing... I can't afford an Atlas transfer case, I have a family member who owns a rear-end shop. My biggest question is the axles. I want to put in lowest gear ratio(5:29?) that will work with stock axle housing. Anyone know the gear size? Also, do I have to swap out to molly axles or are the stock ones good enough for the low 2.7L engine power output and small tire size I'm using. If the axle shafts are the Achilles heal, is an axle swap a must do with the gear change? I was looking to do a full spool in the rear(source for one?) and a locker in the front. If there is any other swap "must do's"(rock sliders etc) let me know... on a budget of course. Your thoughts?

    1999_1.jpg
    1999_2.jpg
     
    Last edited: Aug 1, 2024
    23MGM and MadNachos like this.
  2. Aug 1, 2024 at 6:20 PM
    #2
    MadNachos

    MadNachos Well-Known Member

    Joined:
    Oct 4, 2021
    Member:
    #378832
    Messages:
    1,090
    Gender:
    Male
    Vehicle:
    2000 Tacoma 4WD Base - no low gas warning light but it has AC!
    Looks fun. AFAIK the axles are pretty stout for stock power levels. Should be fun to find out!
     
  3. Aug 1, 2024 at 6:21 PM
    #3
    MadNachos

    MadNachos Well-Known Member

    Joined:
    Oct 4, 2021
    Member:
    #378832
    Messages:
    1,090
    Gender:
    Male
    Vehicle:
    2000 Tacoma 4WD Base - no low gas warning light but it has AC!
    BTW, that's a reg bed reg cab, they didn't make short bed reg cabs.
     

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