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3RD Brake Light Mod

Discussion in 'Lighting' started by sy272004, Oct 12, 2015.

  1. Oct 12, 2015 at 9:17 PM
    #1
    sy272004

    sy272004 [OP] Well-Known Member

    Joined:
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    Mike
    West Chester
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    15 TRD V6 4x4 DC
    3" lift. 33" tires. Headlight Retro, intake, exhaust
    since couple of you asked here is write up
    couple links so you can find some info about LEDs
    http://www.hidplanet.com/forums/showthread.php?16836-LED-Basic-Technical-Information


    parts needed
    1. perf board/ bread board/ circuit board (you can get them on ebay but link is so you know what it looks like)
    http://www.radioshack.com/radioshack-perfboard-combo-pack-2-pack/2760328.html
    2. Philips superflux leds (red orange) NOT red, reason is becouse every car led that you see on cars are red/orange color because its brighter then red and you will not be able to tell a difference
    http://www.ebay.com/itm/60-new-piec...EDs-/251581163713?hash=item3a9367e8c1&vxp=mtr

    here is data sheet for philips lumileds superflux leds http://www.lumileds.com/uploads/3/DS05-pdf

    3> resistors (used to convert extra voltage into heat and protecting leds from being over juiced) sorry not electrical engineer so cant explain good
    thats pretty much all you need
    to calculate what resistors to use use this
    http://led.linear1.org/led.wiz
    i usually use resistors 1/2W and ohm rating depends on how many leds you use in line and your supply voltage
    http://www.ebay.com/itm/30PCS-1-2W-...stor-22-Ohm-/261019506561?hash=item3cc5f99781

    step 1. so to do 3rd brake light. cut off your bread board in 1" high and 5.25" long
    1012152132_75f123f7c2f4b56f5d32723e25daac98d1300461.jpg

    step 2. using 1/16 drill bit you need to drill holes for leds(well make current holes bigger. leds have little stoppers on their legs so they dont sit flush on circuit board, either for heat or maybe so manufacturers dont have to snip off excess legs that go through circuit board.
    you just have to drill where leds will go. not all holes couse its waste of time
    1012152150a_7da797ebb6d63027ffb8525227b90d6302e9903b.jpg
    1012152148_9be996cca2d98d7276f31aa888ece4170b82f312.jpg
    step 3. you can paint it black so you dont see board color behind leds and it will make your board less visible in housing
    57784f96-bb22-4f77-bbce-c00c2418ecdc_bb11aad59d290c49c34c8b2dc74b487327b55548.jpg

    step 4. put leds in board. make sure they are facing same way, there is holes in metal legs on top of leds, that polarity indication, doesnt matter at this point as long as they are same way, this way positive side of led will connect to negative side of next led
    1012152313b_7679a2d890ce486c2ec82739419356b5fd72dd32.jpg

    step 5. turn board over and bend pins down so they will serve as connection points while soldering. one side of each section has common side where you can bend pins so all pins will be soldered together later to form either positive leg or negative, do not do it to other side of section becouse you will solder resistors and connect it to power
    1012152313_3d2d0aa1b8891cc446ef4336eb6eea67eb65d97e.jpg

    step 6. solder pins together as shown, then take resistors and solder them to end of each row in each section. then solder each resistor together and connect each section of soldered resistors together. solder other side of each led row together with other sections as shown (you basicaly connecting all 3 section together so you can use that one connection as either power or common. i dont think it matter if you solder resistors to positive side of led row or negative, it will work either way as long as you connect power the right way.
    side of led that has holes in legs is positive (+) and other side is negative/common
    1012152344_54fd52ee0432bf23f92db762907280e9d2dcddb5.jpg
    if you did it all right you will get this result
    1012152349_ad088d2e501d78ec151ef7cfc23267d24b874d9a.jpg


    let me know if i have to clarify something
     
    Last edited: Oct 12, 2015
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    #1
    cdelgado14 and BeefedTacos like this.
  2. Oct 13, 2015 at 9:03 AM
    #2
    sy272004

    sy272004 [OP] Well-Known Member

    Joined:
    Sep 15, 2015
    Member:
    #164344
    Messages:
    609
    Gender:
    Male
    First Name:
    Mike
    West Chester
    Vehicle:
    15 TRD V6 4x4 DC
    3" lift. 33" tires. Headlight Retro, intake, exhaust
    Btw, you can fill whole board with leds if u want, max u can fit seems to be 48. But id recomend 45, 5 in series, better for resistors it seems
     
  3. Oct 13, 2015 at 9:12 AM
    #3
    2011supercoma

    2011supercoma Well-Known Member

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    Dec 5, 2011
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    #68211
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    nola
    Vehicle:
    sr5 4x4, trd supercharged
    trd supercharger, afe cai, doug thorley lt hearders, magnaflow exhaust, rcd 4.5" lift with ome 883 springs, cbi ditch light mounts with rigid industry D2 spot lights,
    that's nice man, do you have any install pics??
     
  4. Oct 13, 2015 at 9:13 AM
    #4
    sy272004

    sy272004 [OP] Well-Known Member

    Joined:
    Sep 15, 2015
    Member:
    #164344
    Messages:
    609
    Gender:
    Male
    First Name:
    Mike
    West Chester
    Vehicle:
    15 TRD V6 4x4 DC
    3" lift. 33" tires. Headlight Retro, intake, exhaust
    Yeah, check my other thread out its in there
     

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