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Big Mistake, Need Help

Discussion in '2nd Gen. Tacomas (2005-2015)' started by ZachPrerunner, Feb 5, 2016.

  1. Feb 5, 2016 at 1:05 PM
    #1
    ZachPrerunner

    ZachPrerunner [OP] Sometimes she goes, sometimes it doesn’t

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    Okay so I ended up chewing the bolt up on the catback. Where can I find one of these bolts/part number? I think it messed up the threads on the y-pipe too. How can I fix this?

    image.jpg
    image.jpg
    image.jpg
     
  2. Feb 5, 2016 at 1:09 PM
    #2
    crashnburn80

    crashnburn80 Vehicle Design Engineer

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    You need to get a tap to correct the threads for the hole that corresponds to your mauled bolt. The bolt should be available from a dealer.
     
  3. Feb 5, 2016 at 1:09 PM
    #3
    KB Voodoo

    KB Voodoo Well-Known Member

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    You might be able to chase the threads on the female end with a tap, but that bolt is smoked. Better call the dealer for the exact replacement, but you can probably get a temporary fix at the hardware store. It's going to be metric.
     
  4. Feb 5, 2016 at 1:50 PM
    #4
    ZachPrerunner

    ZachPrerunner [OP] Sometimes she goes, sometimes it doesn’t

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    Would a muffler shop be able to rig me up with something or should I take it to the dealer?
     
  5. Feb 5, 2016 at 3:07 PM
    #5
    Jimmyh

    Jimmyh Well-Known Member

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    God Damn!

    You didn't feel that chewing up shit?


    Always make sure the threads are clean and the threads are lined up properly ( this is esp true with exhaust systems ) before tightening. If it feels tight when screwing it in back it out and start over.

    Get a new bolt assembly from the dealer or online.

    I think that that yoke flange will need a thread insert or welded up and drilled and tapped. A tap may clean it up some, but it looks like toast to me and will be too weak for a proper torque even if it is cleaned up.
     
    ZachPrerunner[OP] likes this.
  6. Feb 5, 2016 at 3:10 PM
    #6
    Jaab

    Jaab Well-Known Member

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    My mufflers hop is quick to fix that stuff cheap. Try one....
     
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  7. Feb 5, 2016 at 4:07 PM
    #7
    billybob50

    billybob50 Well-Known Member

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  8. Feb 5, 2016 at 4:24 PM
    #8
    nd4spdbh

    nd4spdbh Well-Known Member

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    pull spring off that bolt. Go to the hardware store, get a bolt n nut thats the same length + a lil extra for the thickness of a new nut. Drill out flange holes. Use new bolt and nut with original spring, Tighten down so the spring is the same length as the non effed one.

    Simple, cheap, easy effective.
     
  9. Feb 5, 2016 at 6:26 PM
    #9
    billybob50

    billybob50 Well-Known Member

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    Retap the hole (clean it up) and get a longer heat treated bolt long enough to add a nut and lock washer on the back side. Flat washer on the head then torque it down with the spring. Easy peasy!
     
  10. Feb 5, 2016 at 6:29 PM
    #10
    Joe D

    Joe D .

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    Damn Sak, time to cut back on the protein & supplements.:boink:
     
  11. Feb 5, 2016 at 6:33 PM
    #11
    AdamM

    AdamM Semi-pro aardvark wrangler

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    After you run a tap through the flange, you might be able to get away with cutting down the bolt to just above where the thread is fucked up. Put a bevel on the end of the bolt and it should work, even if only temporarily.
     
  12. Feb 5, 2016 at 6:34 PM
    #12
    billybob50

    billybob50 Well-Known Member

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    I'm guessing, the last person who put that bolt in cross threaded it with an air impact gun!

    torque.jpg
     
    T4RFTMFW likes this.
  13. Feb 5, 2016 at 7:09 PM
    #13
    AustinPizzini

    AustinPizzini Well-Known Member

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    I did the same thing. I just got a new bolt and nut. Easy as can be
     
  14. Feb 5, 2016 at 7:12 PM
    #14
    Usethe2nd

    Usethe2nd Well-Known Member

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    You ever had one of those bastards that never wants to come out?

    That's what 1" guns and welder are made for :welder:
     
  15. Feb 5, 2016 at 7:13 PM
    #15
    ppham444

    ppham444 Well-Known Member

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    Have you tried just using duct tape to keep your exhaust pipe together?
     
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  16. Feb 5, 2016 at 7:13 PM
    #16
    adanfon

    adanfon YNWA

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    Hey OP I have a few those bolts laying in my tool box if you need them. It'll take a few days by snail mail though.
     
  17. Feb 6, 2016 at 6:45 AM
    #17
    ZachPrerunner

    ZachPrerunner [OP] Sometimes she goes, sometimes it doesn’t

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    Actually, it was by hand with a 1/2 ratchet :anonymous:
     
  18. Feb 6, 2016 at 6:45 AM
    #18
    ZachPrerunner

    ZachPrerunner [OP] Sometimes she goes, sometimes it doesn’t

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    DM coming your way
     
  19. Feb 8, 2016 at 10:05 AM
    #19
    tgear.shead

    tgear.shead Well-Known Member

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    I suggest a slight difference from what others have recommended;

    If the threads where the bolt drive into are NOT salvageable, then you want to get a replacement bolt that is long enough to fit TWO nuts on the end. The reason is that you are tightening it up against the spring, which means that there will be no positive lock when you "tighten" it. If you fit two nuts on it, then you can lock them together on the bolt.
     
  20. Feb 8, 2016 at 10:18 AM
    #20
    colinb17

    colinb17 If at first you don't succeed, don't try skydiving

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    Build thread in sig...
    ding ding ding, we have a winner!

    you can also use a lock nut, but it has to be a deformed thread lock nut, since a nylon lock nut will just melt over time.
     
    billybob50 likes this.

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