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AZ2013 Build, Hunting & BS

Discussion in '2nd Gen. Builds (2005-2015)' started by AZ2013, Nov 15, 2015.

  1. Jun 6, 2016 at 5:50 PM
    #161
    AZ2013

    AZ2013 [OP] Well-Known Member

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    2014 Spruce Mica DCSB
    For a long time I had this idea in my brain for a custom switch panel that I've never seen before. There's so many really cool designs and ideas from guys on here but I really wanted to be unique and have something that has never been done before.

    So I found a switch I really liked and started brainstorming with @XPOTRPR to see if I was crazy or if it would even work. Josh graciously offered to help me with the design using his 3D printer at work and off we went!

    My idea was basically to eliminate the entire clock/airbag sensor/hazard switch unit and replace it with a unit to accommodate all my switches. The whole piece is really worthless anyway. I could care less if I have a clock. Don't care about seeing the light that tells me the passenger air bag is on. Only thing on the whole unit I need is the hazard switch and I will be retaining that anyway with the new panel.

    Biggest problem I ran into is the fact that the entire airbag system runs off the circuit board inside the unit I want to replace. Because of this I am forced to keep that unit plugged in and stuffed up inside the dash. No big deal really since there is plenty of room.

    Took the piece off and sent it to Josh who got to work right away. Here's a couple shots of his progress.

    Resized_20160426_170344.jpg Resized_20160425_162205.jpg Resized_20160503_090314.jpg

    Huge props to Josh for taking his time to make this thing perfect. He printed several test pieces to make sure the fitment was absolutely perfect and to make sure I approved before sending me back a final product.

    Once I had the final piece back it was time to epoxy it into place and get the switches I stalled. Because of the nature of 3D printing, the texture of the piece was rough and I wanted it smooth to match the trim. So I hit it with a sander till it smoothed out and then 3 coats of flat black krylon. It matches damn near perfect now.

    Switches installed and the piece epoxied in place.

    DSCN1136.jpg

    DSCN1138.jpg

    And installed back into the head unit piece.

    DSCN1141.jpg
    Up to this point the process had been relatively simple. The wiring process, however has been nothing short of "stick a screwdriver in my eye" frustrating. Lol

    The terminals on these switches a very small which means solder connections only. Not the end of the world but a lot of added work. Add the fact the the space between terminals and between switches is almost nonexistent, and the fact that I don't solder all that well and you have a recipe for shit getting thrown around the house and breaking.

    I wanted them lit up all the time so I looped all positives together and all grounds together. Pretty basic stuff so far.

    IMG_2221.jpg

    IMG_2220.jpg

    Finally all back installed and powered up.

    20160606_171612.jpg

    20160606_171621.jpg

    And a night shot to really get the color effect

    IMG952240.jpg

    Took me a couple hours to get the wiring figured out for the individual switches but I finally figured it out. Still haven't figured out how to wire the hazard lights to the switch though. I've isolated the wire from the old harness but I can't get it to work. My assumption is it has to some how do with the relay the switch is currently wired to?? I'm far from an expert so I really don't know.

    So far it's working great but I do forsee an issue in the future when all the switches are wired to accessories. It will be a mess of wires and disconnects stuffed back there. So my plan is to learn how to build a single wire harness plug to be able to easily removed the unit when necessary.

    Thanks again to Josh and also to Andrew @snowtank for the wiring help!!!
     
    Last edited: Jun 7, 2016
  2. Jun 6, 2016 at 7:23 PM
    #162
    Brian007Taco

    Brian007Taco 007Taco

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    If you ask. You don't know me very well!
    Mesa, AZ to NM to OK to UT back to Mesa
    Vehicle:
    2012 Red TRD OR 4x4 DCSB (aka Clifford the Big Red Truck)
    12 OR DCSB 4x4 265/75/16 Goodyear Ultra Terrain wrapped on MB352's. OME 886's w/5100's front and back, and Dakars. Derped Emblems. KM Fab sliders, Mobtown Front and back bumpers w/tire gate, KM Fab Bed Rack, Bestop Supertop, Matt Gecko bed lights. Tree Smashed Taco 06 OR AC Prerunner! OME 885 with 5100's in front, TSB and AAL with 5125's in back. 30" light bar in the valance.
    AZ2013[OP] likes this.
  3. Jun 6, 2016 at 7:30 PM
    #163
    AZ2013

    AZ2013 [OP] Well-Known Member

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    Thanks Brian!
     
  4. Jun 7, 2016 at 8:53 AM
    #164
    snowtank

    snowtank Where the fuck did my beer go!

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    Arizona
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    Some stuff here and there....
    Turned out so good! Fantastic job to you and josh!
     
  5. Jun 7, 2016 at 8:56 AM
    #165
    XPOTRPR

    XPOTRPR CNC Programmer/Machinist

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    Chandler, AZ
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    > BUILD LINKS >
    Thanks guys. And thank you Blake @AZ2013 for the writeup, props, and idea/push to try this. It came out great and so glad you like it! Hope it works out for you buddy! :cheers:
     
    snowtank and Brian007Taco like this.
  6. Jun 7, 2016 at 9:13 AM
    #166
    AZ2013

    AZ2013 [OP] Well-Known Member

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    Finished up the Blue Sea fuse block and 100A breaker. Left some room in between in case I want to add anything that will need relays.

    20160606_171954.jpg 20160606_171954.jpg
     
    snowtank likes this.
  7. Jun 7, 2016 at 9:17 AM
    #167
    AZ2013

    AZ2013 [OP] Well-Known Member

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    Thanks again!

    I'm glad I went for it and that it has inspired others to make a run at it. I'm all about seeing what new and creative ideas everyone has! I never would have been able to make it happen if you didn't offer to help though. So :cheers: to you and the first few rounds are on me whenever we meet up!
     
    snowtank[QUOTED] likes this.
  8. Jun 7, 2016 at 9:20 AM
    #168
    XPOTRPR

    XPOTRPR CNC Programmer/Machinist

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    > BUILD LINKS >
    :cheers: just more practice and helps me out as well.
     
  9. Jun 7, 2016 at 9:22 AM
    #169
    Aw9d

    Aw9d That one guy

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    Nice truck man!
     
    XPOTRPR likes this.
  10. Jun 7, 2016 at 9:32 AM
    #170
    AZ2013

    AZ2013 [OP] Well-Known Member

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    Thanks buddy!! Some day down the road I'll be hitting you up for some sound system advice.
     
    XPOTRPR likes this.
  11. Jun 7, 2016 at 5:36 PM
    #171
    AZ2013

    AZ2013 [OP] Well-Known Member

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    @CBI Offroad Fab brackets and cheapo ditch lights. Went with the floods instead of spots. I'll find out this week if I like them when I'm up in CO.
    20160606_171942.jpg
     
    Brian007Taco and snowtank like this.
  12. Jun 9, 2016 at 11:26 AM
    #172
    AZ2013

    AZ2013 [OP] Well-Known Member

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    Got to Delores, CO around 7AM and already did a 60 mile loop up to Groundhog Lake at 9550 ft.

    Breathtaking!!!

    20160609_103839.jpg
     
    llibrm, Brian007Taco and snowtank like this.
  13. Jun 9, 2016 at 11:30 AM
    #173
    snowtank

    snowtank Where the fuck did my beer go!

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    Some stuff here and there....
    :thumbsup: trucks looking killer dude! Enjoy your trip
     
  14. Jun 9, 2016 at 11:32 AM
    #174
    AZ2013

    AZ2013 [OP] Well-Known Member

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    Thanks buddy! I got some sick pics already.

    Oh and the best part......wait for it.......










    High temps for the entire trip are a balmy 85.
     
    snowtank[QUOTED] likes this.
  15. Jun 9, 2016 at 11:38 AM
    #175
    snowtank

    snowtank Where the fuck did my beer go!

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    Some stuff here and there....
    Hell yeah! Going to be a perfect trip!
     
    AZ2013[QUOTED][OP] likes this.
  16. Jun 9, 2016 at 12:30 PM
    #176
    XPOTRPR

    XPOTRPR CNC Programmer/Machinist

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    > BUILD LINKS >
    ugh Im so jealous right now Blake.. :pout: :jellydance: :cheers: have fun man! be safe!
     
    AZ2013[OP] likes this.
  17. Jun 9, 2016 at 12:48 PM
    #177
    AZ2013

    AZ2013 [OP] Well-Known Member

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    More teasers!!20160609_093453.jpg 20160609_082149.jpg
     
    The_Black_Pearl likes this.
  18. Jun 13, 2016 at 8:27 PM
    #178
    AZ2013

    AZ2013 [OP] Well-Known Member

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    Back in AZ! Had a blast! Took a million pics but for some reason I can't get the upload feature to work.

    Already have a fall trip in the works to hit the trails that were still too snow covered this weekend.

    20160611_114329.jpg
     
    dziner and Brian007Taco like this.
  19. Jun 13, 2016 at 8:37 PM
    #179
    Shmellmopwho

    Shmellmopwho Well-Known Member Vendor

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    Ryan
    Lomita CA
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    Bunch of stuff
    Dude!!! I love this! Sooooooo sick!! Great work!
     
  20. Jun 13, 2016 at 8:52 PM
    #180
    AZ2013

    AZ2013 [OP] Well-Known Member

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    Thanks Ryan!! I really appreciate it. Super happy with how it turned out.
     

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