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Royally F'd up installing Cali Raised 52" LED bar brackets...

Discussion in '3rd Gen. Tacomas (2016-2023)' started by aleriance, May 17, 2017.

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  1. May 17, 2017 at 11:18 AM
    #1
    aleriance

    #1
    aleriance [OP] Well-Known Member

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    Jorge
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    Received a 52" led bar for my taco as well as the 52" over-windshield type bracket that Cali raised makes...

    Was very hesitant to drill into the door jam on my 2 month old taco but after watching their installation video about 10 times, decided it couldn't be that difficult... sure enough... a week later the LED bar is still sitting in my garage and my brand new truck has 4 useless holes in it :thumbsup:

    I began the process with a buddy, we marked which spot would be best to position the brackets... Marked them... Then used a center punch to create an initial hole for drilling...
    Began to make the hole with a $40 unibit I purchased from a local hardware store :anonymous:...
    from there, went to the finish the hole with the same 25/64 bit used in the installation video... sure enough, no matter how slow I went, the holes came out oblong/ovalish (ALL FOUR OF THEM) Therefore, the rivets that were included with the CaliRaisedLED did not fit at all, the holes were all far too big.

    Now I am left with a brand new LED bar that I can't do anything with and I'm afraid to try and redrill holes about a cm away from the original holes because I feel they will come out the same way... Anyone know what I can do about the bad holes? Anyway to seal that back up and make it look somewhat not ridiculous every time someone opens the door to step into my truck?

    Also, I realized that no matter how you position these brackets, they push the rubber weatherstrip on the door out far enough that you can hear wind noise through the door when driving... Highly disappointed. :confused:

    (These pics were taken with the bracket held in place by the closed door)

    IMG_0681.jpg
    IMG_0683.jpg
     
    aleriance, May 17, 2017
    #1
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  2. May 17, 2017 at 11:20 AM
    #2
    moe2o4

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    moe2o4 Well-Known Member

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    I'm sure the directions for the hole size on the @CaliRaisedLed instructions were not that big........
     
    Last edited: May 17, 2017
    moe2o4, May 17, 2017
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  3. May 17, 2017 at 11:21 AM
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    medic2230

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    medic2230 @Koditten Pirate Radio member #002

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    O M G :eek:
     
    medic2230, May 17, 2017
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  4. May 17, 2017 at 11:24 AM
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    Tacoma420

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    Tacoma420 Well-Known Member

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    My heart just dropped...
     
    Tacoma420, May 17, 2017
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  5. May 17, 2017 at 11:25 AM
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    ChadsPride

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    ChadsPride Tacoma Owner & Enthusiast

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    [​IMG]​
     
    ChadsPride, May 17, 2017
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  6. May 17, 2017 at 11:25 AM
    #6
    aleriance

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    aleriance [OP] Well-Known Member

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    I promise you that they said to use a 25/64 bit. "Now we're going to move up to a 25/64 drill bit which is the perfect size"

    https://www.youtube.com/watch?v=45RUedrAbXM

    3:50 into the video
     
    aleriance, May 17, 2017
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  7. May 17, 2017 at 11:26 AM
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    specter208

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    specter208 Well-Known Member

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    Why would you even think about a light bar. You do recon in the wilderness or what?
     
    specter208, May 17, 2017
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  8. May 17, 2017 at 11:26 AM
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    gordi

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    Lol 3rd gens and roof light bars. Yikes!
     
    gordi, May 17, 2017
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  9. May 17, 2017 at 11:27 AM
    #9
    aleriance

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    aleriance [OP] Well-Known Member

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    No, actually, I bought the LED bar because I thought headlights are obsolete so I removed them and threw them away... The plan was to rely on the LED bar 24/7!
     
    aleriance, May 17, 2017
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  10. May 17, 2017 at 11:28 AM
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    ChadsPride

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    :rofl::rofl::rofl::rofl:

    :thumbsup::thumbsup::thumbsup:​
     
    ChadsPride, May 17, 2017
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  11. May 17, 2017 at 11:28 AM
    #11
    windsor

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    windsor Just a guy

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    DO NOT USE A STEP BIT. Buy the correct size drill bit and some smaller bits to use to make pilot holes.
     
    windsor, May 17, 2017
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  12. May 17, 2017 at 11:28 AM
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    Woodrow F Call

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    Woodrow F Call Kindling crackles and the smoke curls up...

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    What's the bracket and mounting hardware look like? Maybe go up a size on the rivet? Could a Rivnut work?
     
    Woodrow F Call, May 17, 2017
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  13. May 17, 2017 at 11:29 AM
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    Tacowin1013

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    Tacowin1013 Well-Known Member

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    Hmmmmmmmmmmmmmm, I got nothin'
     
    Tacowin1013, May 17, 2017
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  14. May 17, 2017 at 11:29 AM
    #14
    aleriance

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    aleriance [OP] Well-Known Member

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    I realize that now, but I was just following what homeboy specialist man said in the video...
     
    aleriance, May 17, 2017
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  15. May 17, 2017 at 11:29 AM
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    THATCH11B

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    THATCH11B Well-Known Member

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    Exactly why I won't drill into any of my vehicles. Sick to my stomach just thinking about your situation
     
    THATCH11B, May 17, 2017
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  16. May 17, 2017 at 11:30 AM
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    T4RFTMFW

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    T4RFTMFW Well-Known Member

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    T4RFTMFW, May 17, 2017
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  17. May 17, 2017 at 11:30 AM
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    T4RFTMFW

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    T4RFTMFW Well-Known Member

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    What video?
     
    T4RFTMFW, May 17, 2017
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  18. May 17, 2017 at 11:31 AM
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    anthony250f

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    anthony250f Well-Known Member

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    Use bolt and loads of silicone
     
    anthony250f, May 17, 2017
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  19. May 17, 2017 at 11:32 AM
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    Nail

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    Nail Well-Known Member

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    Maybe fill it all up with JB weld or an epoxy, and then drill new holes in the JB weld/epoxy once it hardens?
     
    Nail, May 17, 2017
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  20. May 17, 2017 at 11:32 AM
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    aleriance

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    aleriance [OP] Well-Known Member

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    My mistake, they ARE rivnuts that it comes with...

    Could go up a size on the rivnuts but the holes are still oblong so I don't know if it will be a snug fit...

    Tacoma_Roof_Curved_Bracket_8d62bdf5-b0ca-47a2-a366-e78eb011a4cd_1024x1024.jpg
     
    aleriance, May 17, 2017
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Page 1 of 25

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