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NJ B.S. Thread

Discussion in 'North East' started by JLink, Apr 24, 2013.

  1. May 25, 2017 at 11:21 AM
    Sub-Zero

    Sub-Zero NOOB

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    If that is true, nobody is beating that. I can't imagine how they could do it in two hours, setting the angle and welding everything
     
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  2. May 25, 2017 at 11:38 AM
    Sub-Zero

    Sub-Zero NOOB

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    Yea I have to weld legs to plates, then line everything up to tack legs to sliders, fully weld on the bench, then fully weld to truck....rolling on the ground...after 5 or 6 sets I've decided to take a break from welding up sliders lol
     
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  3. May 25, 2017 at 11:40 AM
    stairgod

    stairgod NOOB

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    No weld table needed for sliders. When we did Ryan's I welded the tube to the plates then welded gussets on. Then set the sliders on the truck, tacked the legs, then welded them. Did not take us overly long to set the angles, but iirc it was about 5 hours or so start to finish.
     
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  4. May 25, 2017 at 11:41 AM
    stairgod

    stairgod NOOB

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    And then welding them to the truck after they were painted. Seperate trip, and shorter too.


    Also not a pro. And 110 mig. Nowadays I would crank the heat way up as well as wire speed and get them done if half the time
     
  5. May 25, 2017 at 11:43 AM
    stairgod

    stairgod NOOB

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    I have taken a permanent break. My ass is retired.
     
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  6. May 25, 2017 at 11:44 AM
    stairgod

    stairgod NOOB

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    As loud Ng as you know exactly where the legs will fall. Depends on if you are on the frame taper also.
    No one doubts that Mobtown knows their shit.
     
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  7. May 25, 2017 at 11:51 AM
    Subway4X4

    Subway4X4 Shameless Copy Cat

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    Everything TW members recommend
    Includes union breaks, smoke breaks, pee breaks and shooting the shit.

    Should take a little less time since Bryan quit smoking.
     
  8. May 25, 2017 at 12:33 PM
    Sub-Zero

    Sub-Zero NOOB

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    I stand by my earlier statement. They have all taken me about 8 hours using hand tools and 110 mig in my driveway
     
  9. May 25, 2017 at 1:49 PM
    Arcticelf

    Arcticelf Well-Known Member

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    That sounds about right. I also have no doubt you could cut that in half with a lift, power tools, and a 220 welder with a table.
     
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  10. May 25, 2017 at 1:51 PM
    diabetiktaco

    diabetiktaco Instalander

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    I'm going to hit him over the head w/ mine and take both.
     
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  11. May 25, 2017 at 2:24 PM
    Arcticelf

    Arcticelf Well-Known Member

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    Cutting/bending equipment for tabs/gussets/plates. Tube notcher if you have to make legs.

    I got @Finch1018 's sliders welded to the frame in about 4 hours, but they already had the plates and everything on. If I'd had to make the plates, attach legs, etc, it would have easily been an 8 hour day.
     
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  12. May 25, 2017 at 2:31 PM
    Mobtown Offroad

    Mobtown Offroad Boss

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    Don't need a tubing notcher to notch tubing.

    https://youtu.be/mHBanmfn_CA

    And honestly, we have one and stopped using it. It's slow and chews through hole saws fast. DOM is so tough that even when we bought expensive hole saws, went slow and used coolant it still was toast after 100 cuts.
     
  13. May 25, 2017 at 2:33 PM
    Arcticelf

    Arcticelf Well-Known Member

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    Interesting, I'd have thought it was faster/easier with a notching tool.
     
  14. May 25, 2017 at 2:34 PM
    Mobtown Offroad

    Mobtown Offroad Boss

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    What's every quicker, more accurate and provides a nice, thick wall for welding is having the pieces cut on a tube plasma. But obviously not everyone will have those. We outsource all our coped pieces now to a place with a tube plasma. Buy 500 pieces at a time. For the cost it didn't make sense to do it in house. To cut one piece of DOM on the band saw, put it in the coper, cope then clean on the bench grinder it took 6-7 minutes per piece... That's but when you're cutting 8 per set of sliders.
     
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  15. May 25, 2017 at 2:35 PM
    Arcticelf

    Arcticelf Well-Known Member

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    Limited other tools, but being in a real shop makes everything suck less.
     
  16. May 25, 2017 at 2:35 PM
    Mobtown Offroad

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    We are hoping by years end that we will be ready to buy a plasma table and getting the tube cutting attachment.
     
  17. May 25, 2017 at 2:35 PM
    Mobtown Offroad

    Mobtown Offroad Boss

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    This guy is pretty talented and has taught me a lot.
     
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  18. May 25, 2017 at 2:35 PM
    Arcticelf

    Arcticelf Well-Known Member

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    And outsourcing to mass production shops with CNC everything sucks even less :)
     
  19. May 25, 2017 at 2:37 PM
    Arcticelf

    Arcticelf Well-Known Member

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    I watched a bunch of his stuff, but have only gotten to use limited pieces so far.

    ETA: but it all worked great, and we made a symmetric bumper the first go around.
     
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  20. May 25, 2017 at 2:37 PM
    Mobtown Offroad

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    Yup. We outsource all tube coping and plate cutting and forming. We still cut, miter and bend hoops in house. Everyone wants a premium to bend hoops. When all the parts are on the shelf waiting for weld, we can burn a set of sliders in in less than one hour. We also use fixtures so there is no layout work and allows exact repeatability. We are welding three sets of sliders per day per guy.
     
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