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BAMF HD Shackle hangers

Discussion in 'Bay Area Metal Fabrication' started by JLee, Jun 13, 2017.

  1. Apr 30, 2020 at 12:16 PM
    #1161
    geekhouse23

    geekhouse23 The "Liftman" - @DrFunker

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    Angle grinder and drill bits will work...
     
    Nopro and Mully like this.
  2. Apr 30, 2020 at 12:18 PM
    #1162
    Longboard1110

    Longboard1110 ...................

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    A few things
    Drilling the rivets out is simple. Dont over think it. Grind smooth, 1/4” bit, 1/2” bit. Doesn’t take much effort
     
    Nopro, nudavinci64, deadhed61 and 2 others like this.
  3. Apr 30, 2020 at 1:18 PM
    #1163
    nudavinci64

    nudavinci64 Robert @ Holy Horsepower

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  4. Apr 30, 2020 at 1:56 PM
    #1164
    lawless

    lawless the rent is too damn high

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    i'm about to start drilling the top two. got the bottom two out in about 30 minutes using these three tools:

    edit: i put the top plate from the press over the rivet (not shown)
    [​IMG]

    grind all rivets down = 15 min
    push bottom two out = 15 minutes
    drill top two out = 1hr


    used 60 grit flap and put a grade 8 bolt in the ball joint press on the rivet to push. think it was a 3/8".

    2nd edit: took almost an hour to drill out top two rivets. busted two bits and dulled another one. i definitely prefer the press method.

    used these tools to get the tops:

    [​IMG]
     
    Last edited: Apr 30, 2020
  5. Apr 30, 2020 at 5:09 PM
    #1165
    YamaDirtrider

    YamaDirtrider Custom bumpers @FORT-ifyRigs

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    What hasn't been modified?
    Anyone have a .dfx (cut file) for the cross brace backing plates?
     
  6. Apr 30, 2020 at 6:41 PM
    #1166
    Anderson

    Anderson Dudemanbro

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    Stuff
    o_O
     
    2BeersPlease likes this.
  7. Apr 30, 2020 at 7:08 PM
    #1167
    pandonsf

    pandonsf Well-Known Member

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    Just picked the truck up from the shop after getting the hangers and shackles installed as well as the Deaver expedition stage 1 leafs. Rides a lot better!A422586A-745B-452C-B128-E7528BD1112D.jpg
     
  8. Apr 30, 2020 at 7:35 PM
    #1168
    ZekeR7

    ZekeR7 Well-Known Member

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    How much did the shop charge you for all that?
     
  9. Apr 30, 2020 at 7:39 PM
    #1169
    pandonsf

    pandonsf Well-Known Member

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    $350 for the hanger install and swapping the leaf springs.
     
  10. Apr 30, 2020 at 7:52 PM
    #1170
    lawless

    lawless the rent is too damn high

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    edit: got this sorted. just needed the bfh.

    putting things together and ran into a problem. the BAMF shackle is a few mm thinner than OEM. is there a trick prying it on the leaf pack?

    [​IMG]
     
    Last edited: Apr 30, 2020
  11. Apr 30, 2020 at 7:54 PM
    #1171
    geekhouse23

    geekhouse23 The "Liftman" - @DrFunker

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    Mine went on smoothly (Deaver U402's). What leaf packs you running?
     
  12. Apr 30, 2020 at 7:56 PM
    #1172
    lawless

    lawless the rent is too damn high

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    dakars.

    should all be the same i would think.
     
    geekhouse23[QUOTED] likes this.
  13. Apr 30, 2020 at 7:57 PM
    #1173
    zippsub9

    zippsub9 Well-Known Member

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    Shit bolted onto other shit, and junk.
    you can put a bolt through through the shackle and apply two nuts internally opposite directions to spread the tabs if need be.
     
    TacoEspecial, geekhouse23 and Mully like this.
  14. Apr 30, 2020 at 7:58 PM
    #1174
    geekhouse23

    geekhouse23 The "Liftman" - @DrFunker

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    I had no issue getting them on my dakars. Is it just one shackle or both that's giving you trouble?
     
  15. Apr 30, 2020 at 7:58 PM
    #1175
    lawless

    lawless the rent is too damn high

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    nice. i shall give this a shot. thanks.
     
  16. Apr 30, 2020 at 7:59 PM
    #1176
    lawless

    lawless the rent is too damn high

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    both BAMF shackles are the same width - a few mm shorter than stock.
     
  17. May 1, 2020 at 1:30 PM
    #1177
    Grossomotto

    Grossomotto Complete 3rd Member

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    I'm a little fucked, trying to get the last pin in on drivers side, I'm off by about 3mm.

    Tried everything, taken everything including the leaf pack, tried c clamps, jacks, different pins, won't line up. Stock leafs they lined up perfect before.

    Don't know what to do.

    20200501_162521.jpg

    20200501_162954.jpg
     
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  18. May 1, 2020 at 1:52 PM
    #1178
    Anderson

    Anderson Dudemanbro

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    Stuff
    Take the hanger off, install the shackle and leaf to the hanger, then bolt the hanger to the frame.
     
  19. May 1, 2020 at 2:04 PM
    #1179
    Grossomotto

    Grossomotto Complete 3rd Member

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    You read my mind, doing that now, thx

     
    Anderson[QUOTED] likes this.
  20. May 1, 2020 at 2:04 PM
    #1180
    zippsub9

    zippsub9 Well-Known Member

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    Shit bolted onto other shit, and junk.
    This or take off the other side and then do this one first.
     
    Grossomotto likes this.
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