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HELP removing bed rails! stripped screws...

Discussion in '2nd Gen. Tacomas (2005-2015)' started by Bolo, Mar 5, 2009.

  1. Mar 5, 2009 at 6:46 PM
    #1
    Bolo

    Bolo [OP] Well-Known Member

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    I just got my access literider cover from fedex and i immediately started to install it. As a started to remove the rails, I found that many of the screws holding the rails on are not coming out. Even with the correct tools, many of the screws are stripped in there. I'm so pissed right now. I lent out my dremmel and dont have a screw extractor with me, so I don't know what to do. You guys have any tips? How the hell am I going to remove the screws to install my cover...?
     
  2. Mar 5, 2009 at 6:47 PM
    #2
    98tacoma27

    98tacoma27 is going full "SANDWICH" Moderator

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    Some stuff. Not a lot, just some.
    Wait and get an extractor or chisel the tops off if possible. One swing should take the heads off.
     
  3. Mar 5, 2009 at 7:08 PM
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    surfsupl

    surfsupl Well-Known Member

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  4. Mar 6, 2009 at 6:26 AM
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    Brunes

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    I'd use an extractor-Knock the heads off those and the studs are going to be a bitch to get out.
     
  5. Mar 6, 2009 at 6:31 AM
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    Madchild

    Madchild Well-Known Member

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    are the screw alum or steel? I would think if its Alum you can drill it out and the alum should shred itself.
     
  6. Mar 6, 2009 at 7:21 AM
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    BlackRig

    BlackRig Well-Known Member

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    What exactly is stripped? The heads of the screws? The threads? Or the nuts are spinning behind the bed? If the heads are srtipped, hacksaw blade behind the rails worked for me. If the threads are gone or the nuts are spinning try popping out the stroage compartments and reaching a hand back there with a set of vice grips to hold the nut. Worst case you may need to gain access to the nuts in the back and vice grip the bolt.

    I ran into the same trouble when I swaped my access cover to my new truck. Lesson learned. I replaced the screws for my cover with stainless steel bolts from the hardware store. Good luck.
     
  7. Mar 6, 2009 at 9:03 AM
    #7
    Bolo

    Bolo [OP] Well-Known Member

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    thanks for the advice guys. I ended up picking up some extractors and getting my drill back and eventually got them out and my cover installed. One of the screws took forever... Damn loctite.
     
    davidstacoma likes this.
  8. Mar 6, 2009 at 11:35 AM
    #8
    stro1965

    stro1965 Well-Known Member

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    That happened to me too on one of my screws, stripped the head and it wouldn't budge. I was able to use a needle-nose vice-grip but it took a while. Easy-out just spun in the head.
     
  9. Mar 6, 2009 at 1:45 PM
    #9
    jpmorrisvb

    jpmorrisvb Well-Known Member

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    Pictures of the cover my friend, pictures!
     
  10. Aug 22, 2020 at 7:39 AM
    #10
    Blether

    Blether Well-Known Member

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    Bumping this thread back up!

    I’ve managed to strip two torx bolt heads (the other bolts were super easy...!) and wondering if it’s possible to loosen them off from the inside? I’ve had the storage box out and have got access but can’t figure out what I need to do to loosen off the inside bolt.

    So far from the front I’ve tried an extractor (fail) and cutting a groove for a flathead screw driver (fail!) - these bolts are stuck TIGHT!!

    Any ideas?
     
    Last edited: Aug 22, 2020
  11. Aug 24, 2020 at 1:58 AM
    #11
    TACOMA2NDGEN

    TACOMA2NDGEN Well-Known Member

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    I had problems with two of mine the two in the middle on both sides. I ended up taking the bed rail caps off and getting in there with vice grips to hold the nut steady and slowly worked the screw in and out to break it free
     
    Blether likes this.
  12. Aug 24, 2020 at 2:07 AM
    #12
    Blether

    Blether Well-Known Member

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    Thanks! Sounds like a good option. I’m nearly at the end of my tether on it. My “nuclear” option is to drill the screw head out completely and hope I don’t damage the rails in the process!
     
  13. Aug 24, 2020 at 1:09 PM
    #13
    TACOMA2NDGEN

    TACOMA2NDGEN Well-Known Member

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    Hope it works for you. When i got my new tonneau cover i was all gung ho to install it and after getting the first couple out and then you hit that snag and your 1 hour project turns into all afternoon it kills your enthusiasm
     
  14. Aug 24, 2020 at 1:13 PM
    #14
    Blether

    Blether Well-Known Member

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    Yep - sounds so familiar! Thanks!
     
  15. Aug 28, 2020 at 1:07 PM
    #15
    Blether

    Blether Well-Known Member

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    So the answer was to drill them both out. I’m not sure if they came out due to the heat created or the effects of the drill piece. Anyway, bottom line is that they’re out and the new Yakima rack is on!!
     
    Larzzzz likes this.

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