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Alternator wiring upgrade

Discussion in '2nd Gen. Tacomas (2005-2015)' started by JMTaco1, Sep 7, 2021.

  1. Sep 7, 2021 at 1:12 PM
    #1
    JMTaco1

    JMTaco1 [OP] Member

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    I am pretty new here so this is my first thread. I was reading up on some older threads but have not found what I was looking for. I wanted to see if anyone else had an alternator putting out more than 200 amps and what new wiring is required to run such a beefy alternator.
     
  2. Sep 7, 2021 at 1:16 PM
    #2
    Jimmy92870

    Jimmy92870 Well-Known Member

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  3. Sep 7, 2021 at 1:16 PM
    #3
    EatSleepTacos

    EatSleepTacos Well-Known Member

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    Jimmy92870 likes this.
  4. Sep 7, 2021 at 1:32 PM
    #4
    JMTaco1

    JMTaco1 [OP] Member

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    I heard some people say that the wires could melt and burn if the alternator output was too high but thank you @EatSleepTacos & @Jimmy92870
     
  5. Sep 7, 2021 at 3:20 PM
    #5
    Leomania

    Leomania Well-Known Member

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    Since you have the OR it should have the 130A alternator and as I recall a 140A fuse. Obviously, don't try to draw that extra current through the OEM fuse. Lots of good info in the aforementioned thread (and many others) regarding power distribution mods.

    There's a voltage drop across the cable going from the alternator, it's linear with current so everything else being constant, it shouldn't be too bad.

    (Addendum) Power is proportional to the square of current, so the power dissipated by the cable will be 2.37x with a 200A alternator vs. 130A, assuming that full amount of power is being drawn. The cable probably has a reasonable safety margin but you might decide that's enough of an increase to warrant switching to a beefier cable.

    I find it very interesting to read about the realities of power distribution in a vehicle. I had always assumed that the frame/chassis provides low-resistance ground everywhere but it's not always the case.
     
    Last edited: Sep 7, 2021
  6. Sep 9, 2021 at 6:47 AM
    #6
    EatSleepTacos

    EatSleepTacos Well-Known Member

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