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Allenfab’s 2008 5-lug SAS and LS swap

Discussion in '2nd Gen. Builds (2005-2015)' started by allenfab, Jun 19, 2022.

Page 1 of 20
  1. Jun 19, 2022 at 5:10 AM
    #1
    allenfab

    #1
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    Picked up a 2008 reg cab 5-lug with a disassembled 2.7 (bad head gasket) for $2k with 277k miles. Decided to part out most of it, keeping the body, frame, and interior for a base build. I'm going to actually keep track of costs on this one in an attempt to keep the price relatively low.

    For the instagram people, I will be keeping track of the build on there as well as many other projects I have. Instagram is allen.fab

    Actual build:

    22.25" Frame height on 37s

    Powertrain:
    - Gen 4 5.3 Vortec/LS
    - TSP Stage 3 low lift truck cam (#TSP-LL216220112)
    - 243 heads
    - Summit LS swap SS headers
    - 2.5" SS Y-pipe
    - 18" SS Vibrant Resonator
    - 3.5" Street Max Stainless 22x11 muffler
    - 4L60E transmission
    - NP241C transfer case
    - Tom Woods slip yoke eliminator
    - Tom Woods Front/Rear 1350 Double Cardon driveshafts
    - True-Cool 40K transmission cooler
    - BP Automotive engine controller kit
    - Summit Racing LS swap radiator
    - (2) 12” SPAL electric fans

    Axle:
    - 99-04 Super Duty Dana 60 front, Sterling 10.5 rear
    - 4.56 Gears
    - Yukon Grizzly lockers
    - Yukon Rear diff cover
    - Warn Premium locking hubs

    Steering:
    - Toyota IFS box tapped for Hydro-assist
    - Factory GM Steering pump
    - Summit Racing 20" heat sink cooler
    - Borgeson Steering shaft and joints
    - Weaver fab machined knuckle and arm for crossover
    - RuffStuff steering links, Chevy 1-ton TRE's
    - Sky flat pitman arm
    - PSC 1.5x8" Hydro assist ram

    Suspension:
    Front:
    - Superlift 2.5" springs (SLF-01-232-6)
    - 5" length shackles
    - Ruffstuff U-bolt flip kit
    - Bilstein 5125 12" shocks

    Rear:
    - Chevy 63" 3-leaf
    - Ruffstuff swap kit w/5" shackles
    - 14" Bilstein 5125 outboard shocks
    - Ruffstuff U-bolt flip kit
    - Traction bar

    Wheel/Tire:
    - 37x12.50R17 Yokohama Geolander G003
    - 17x8 Black Rock Steel wheels 4.5" BS

    Interior:
    - Autometer Ultra-lite 2 fuel, transmission, oil pressure, and water temp gauges
    - Scangauge III
    - Meso Customs LED dome light
    - Auxbeam 6 gang control panel

    Lighting:
    - Factory headlights
    - Ebay fog lights
    - AKD ditch lights
    - Rago Fab ditch light brackets
    - Nilight reverse light pods

    Misc.:
    - Dyno tuning by Omar @ Mid Florida Dyno
    - JB Customs T-case shifter
    - Rock Sliders
    - High clearance rear bumper
    - 08 Tundra Brake Booster
    - 1-1/4" GM master cylinder (ACDELCO 18M364)
    - Trail-Toys GM MC adapter kit
    - 1987 Blazer 25 gal. fuel tank
    - Walbro 255 fuel pump
    - Smittybilt 10K X20 winch w/synthetic rope


    Not going extreme like my last build, just want something reliable and low maintenance (wishful thinking).

    Current Pic:

    IMG_2837.jpg

    from the Marketplace ad:
    287718108_571277067678771_1764745684070034347_n.jpg

    96A59B9B-B404-4F82-977C-61413DAB0F27.jpg AFE81A6B-4DF5-4079-87BE-DCC6958AF82A.jpg
     
    Last edited: Jan 1, 2025
    This site contains affiliate links for which the site may be compensated.
    allenfab, Jun 19, 2022
    #1
    LarryDangerfield, Road_Warrior, Squirt and 11 others like this.
  2. Jun 22, 2022 at 6:19 PM
    #2
    allenfab

    #2
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    Good riddance… sold the motor and transmission for $600, and picked up some salvage yard 63s and a IFS box

    C67FDC38-B65C-48BC-AD3A-C9175C513327.jpg 69EFD625-5C0A-469A-AB9E-05B6DC1E4A72.jpg 09892612-7B2B-442E-8353-4909BCC42533.jpg
     
    allenfab, Jun 22, 2022
    #2
    la0d0g, T.Barn and Coma 13 like this.
  3. Jun 29, 2022 at 4:21 PM
    #3
    allenfab

    #3
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    Picked up some axles today… 60 front, sterling 10.5 rear. Decided to go with a set of superlift 2.5” lift springs for 73-88 Chevy K10’s, they have a lighter spring rate and will allow for a fairy low height.

    BD3867B9-79D9-4A74-8587-0AB89627A5EC.jpg
     
    allenfab, Jun 29, 2022
    #3
    la0d0g, Wulf and Coma 13 like this.
  4. Jul 10, 2022 at 12:32 PM
    #4
    allenfab

    #4
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    Waiting on parts to do the suspension so decided to knock out a rear bumper. I wanted to keep it simple but useful. It’s built out of 4x2 and 2x2 3/16” rectangle and square tube that I had left over from previous jobs. Gained 9” of clearance after cutting up the bed. It’s getting d-ring mounts welded on once I get them, but other than that just needs ends capped, chain hooks, and paint.

    08F20BCD-2953-4151-9119-519F18D47546.jpg 2FEBBE2F-744F-4CE8-BA89-27376F368BF0.jpg EB16D614-44D7-4CBF-96D3-C92DD35193BB.jpg DC4B912E-252C-4EAB-86A9-2F324EEBCBB4.jpg 78EB5EBE-3097-4DDC-AF1B-6310D335DDBE.jpg
     
    allenfab, Jul 10, 2022
    #4
    skeletron, Juforrest, Soul Surfer and 9 others like this.
  5. Jul 10, 2022 at 12:36 PM
    #5
    bagleboy

    #5
    bagleboy Well-Known Member

    Joined:
    Aug 5, 2017
    Member:
    #226018
    Messages:
    7,218
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    First Name:
    Scott
    Norcal, Santa Rosa
    Vehicle:
    2014 5-lug AC 2.7L VVTI
    Snug top Rebel, Thule tracks, ditch tracks, Bagged rear suspension, F/R anytime camera, intermittent wiper switch...
    Sweet! Now it’s time to flip those hangers.
     
    bagleboy, Jul 10, 2022
    #5
    allenfab[QUOTED][OP] likes this.
  6. Jul 14, 2022 at 5:16 PM
    #6
    allenfab

    #6
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    Soooon. Thinking I will start the suspension at the beginning of August
     
    allenfab, Jul 14, 2022
    #6
  7. Jul 18, 2022 at 2:47 AM
    #7
    allenfab

    #7
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    Rear bumper done and on. I think I ended up with about $35 into it. Next up is starting the axle/suspension swap

    E25806DA-86AF-498C-89EC-2ACFE3BA8153.jpg 411C99ED-38CA-47E3-8550-E3E9C9D0E478.jpg
     
    allenfab, Jul 18, 2022
    #7
    3pooches, Soul Surfer, BassAckwards and 3 others like this.
  8. Jul 19, 2022 at 3:55 PM
    #8
    slander

    #8
    slander Honorary Crawl Boi

    Joined:
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    #103909
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    Hickory, NC
    Vehicle:
    02 Tacoma, fixed with curse words.
    Awesome!!!
     
    slander, Jul 19, 2022
    #8
    allenfab[OP] likes this.
  9. Jul 19, 2022 at 4:54 PM
    #9
    allenfab

    #9
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    we WILL wheel together once I am done with this one
     
    allenfab, Jul 19, 2022
    #9
    Key-Rei and slander[QUOTED] like this.
  10. Jul 19, 2022 at 5:29 PM
    #10
    slander

    #10
    slander Honorary Crawl Boi

    Joined:
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    Messages:
    8,964
    Gender:
    Male
    Hickory, NC
    Vehicle:
    02 Tacoma, fixed with curse words.
    Hell yea! Pretty sure I have wheeled more in the past 12months that I have in the prior 5yrs LOL!!
     
    slander, Jul 19, 2022
    #10
    allenfab[QUOTED][OP] likes this.
  11. Jul 20, 2022 at 3:05 AM
    #11
    allenfab

    #11
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    I'm guessing you are enjoying living in North Carolina now :D
     
    allenfab, Jul 20, 2022
    #11
    slander[QUOTED] likes this.
  12. Jul 21, 2022 at 4:40 AM
    #12
    la0d0g

    #12
    la0d0g Its 4 o’clock somewhere

    Joined:
    Jan 25, 2011
    Member:
    #49903
    Messages:
    19,871
    Gender:
    Male
    First Name:
    Matt
    running for the hills
    Vehicle:
    For crawling not hauling
    :popcorn:
     
    la0d0g, Jul 21, 2022
    #12
    allenfab[OP] likes this.
  13. Jul 21, 2022 at 4:49 AM
    #13
    suttonkb

    #13
    suttonkb GO TIGERS!

    Joined:
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    #64119
    Messages:
    1,915
    Gender:
    Male
    First Name:
    Kevin
    Clemson, SC
    Vehicle:
    2003 Tacoma SAS incoming
     
    suttonkb, Jul 21, 2022
    #13
    tacoma16, la0d0g and allenfab[OP] like this.
  14. Jul 21, 2022 at 2:37 PM
    #14
    Timbo's Customs

    #14
    Timbo's Customs Well-Known Member

    Joined:
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    Messages:
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    Gender:
    Male
    First Name:
    Timothy
    Lakeland FL
    Vehicle:
    2019 f250 6”lift 37s deleted 1997 T4r, tons and 4ds
    1997 t4r has super duty axles, 5.13s locked front and rear. 3 link front with 14" kings. Rear 63s.
    :cheers:
     
    Timbo's Customs, Jul 21, 2022
    #14
    allenfab[OP] likes this.
  15. Jul 24, 2022 at 4:53 PM
    #15
    allenfab

    #15
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    *not my wheels and tires*

    rolled a 38.5 bogger up to the truck for shits and giggles… and this is at 20” frame height. Still can’t decide between 35s and 37s but I’m leaning 37s…

    5574F3A2-C61A-4081-B0AC-EBC9E51A9F66.jpg
     
    allenfab, Jul 24, 2022
    #15
    dk_crew, Soul Surfer, tacoma16 and 2 others like this.
  16. Jul 24, 2022 at 4:57 PM
    #16
    slander

    #16
    slander Honorary Crawl Boi

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    Hickory, NC
    Vehicle:
    02 Tacoma, fixed with curse words.
    That truck will look great with 37s on it!
     
    slander, Jul 24, 2022
    #16
    allenfab[OP] likes this.
  17. Jul 24, 2022 at 4:59 PM
    #17
    TACORIDER

    #17
    TACORIDER Just another statistic

    Joined:
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    JAKE
    EAST TAWAKONI TEXAS
    Vehicle:
    12 TACO and some other Toyota’s
    go 37s
     
    TACORIDER, Jul 24, 2022
    #17
    Key-Rei and allenfab[OP] like this.
  18. Jul 24, 2022 at 5:18 PM
    #18
    xweslingx

    #18
    xweslingx Well-Known Member

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    Wes
    Durham, NC
    Vehicle:
    09DCSB locked and armored
    Just gussets... everywhere
    Please do 37s at least.
     
    xweslingx, Jul 24, 2022
    #18
    dk_crew, Key-Rei, allenfab[OP] and 1 other person like this.
  19. Jul 24, 2022 at 7:54 PM
    #19
    allenfab

    #19
    allenfab [OP] I hate everything

    Joined:
    Oct 23, 2014
    Member:
    #140913
    Messages:
    2,648
    Gender:
    Male
    First Name:
    Todd
    Lakeland, FL
    Vehicle:
    08 5-lug on one tons
    At least!? Bihhhhhhhhhhhhhh
     
    allenfab, Jul 24, 2022
    #19
    Key-Rei likes this.
  20. Jul 24, 2022 at 7:56 PM
    #20
    TACORIDER

    #20
    TACORIDER Just another statistic

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    JAKE
    EAST TAWAKONI TEXAS
    Vehicle:
    12 TACO and some other Toyota’s
    What frame height are you shooting for?
     
    TACORIDER, Jul 24, 2022
    #20
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