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BassAckwards' AWD Turbo 2TR-FE

Discussion in '2nd Gen. Builds (2005-2015)' started by BassAckwards, May 19, 2017.

  1. Jul 31, 2022 at 9:08 AM
    #3681
    BassAckwards

    BassAckwards [OP] Well-Known Member

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    Full-time AWD & BorgWarner EFR 6258
    You wanting a picture once it’s modified, or of the stock one?

    I am going to be doing what was done here basically
     
  2. Jul 31, 2022 at 9:21 AM
    #3682
    Hayrider

    Hayrider Over the hill & going down fast...

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    Hey You…
    Convection Oven AZ
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    Reg Cabs, 5 lug, 5 spd, Magnuson & LS Swap, StopTech’s, Yada Yada Yada…
    I want to see a better photo of the doggie…. :D
     
    TodayWasTHeDaY likes this.
  3. Jul 31, 2022 at 9:30 AM
    #3683
    BassAckwards

    BassAckwards [OP] Well-Known Member

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    Full-time AWD & BorgWarner EFR 6258
    Here she is, she’s a toy Australian shepherd. About 4 years old now and still quite the handful
    1EB4E717-FADF-40E0-BB56-DE4A89D2DA9B.jpg
    FCB4FBB6-4D5A-47DD-8B46-C96105BB9702.jpg
     
  4. Jul 31, 2022 at 10:02 AM
    #3684
    BassAckwards

    BassAckwards [OP] Well-Known Member

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    Full-time AWD & BorgWarner EFR 6258
    I’ve found there are at least two different types of crossmembers depending on the engine and trans combinations. Here’s the stock one in the 2TR Prerunner 850B4477-0AEE-4121-84D2-4C2CF85E3F4F.jpg

    and here’s the one in my AWD V6. My pops has a ‘14 2TR Prerunner with the A340E and his also looks like this
    9D6DD455-475F-416F-84AF-2F8F47DC87C6.jpg
     
    Hayrider likes this.
  5. Jul 31, 2022 at 1:35 PM
    #3685
    Torspd

    Torspd Tor-nication

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    The Great America!
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    Torspd Custom Turbo kit [] Borg Warner 9180EFR Turbo [] Haltech Elite 2500 [] TiAL Q BOV [] TiAL V44 Wastegate @ 15psi [] CP Pistons [] CP Carrillo Rods [] ARP Head studs [] ARP Main Studs [] ARP Header - Head Studs [] Ported Heads w/ 1mm oversized valves intake/exhaust [] Brian Crower Forged Stroker Crank [] Darton M.I.D. Sleeved Block [] Kelford Camshafts [] Torspd 160* T-stat mod [] APR Large Fuel Rail [] Walbro 460 LPH E85 Fuel Pump [] FueLab FPR [] APR T56 Conversion Kit [] KP RACING Built T56 [] McLeod Racing Custom Twin Disk Clutch [] One Piece Aluminum Driveshaft [] MGW Shifter [] Custom lowering kit [] Ohlins Front Coilovers [] QA1rear shocks [] Custom Ron Davis Radiator [] Dual SPAL Electric Fans []
    So you're going to modify the stock one, yes?
     
  6. Jul 31, 2022 at 2:30 PM
    #3686
    BassAckwards

    BassAckwards [OP] Well-Known Member

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    Yes sir
     
  7. Jul 31, 2022 at 2:33 PM
    #3687
    Torspd

    Torspd Tor-nication

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    The Great America!
    Vehicle:
    MMVI 4.4L 4x4 Access Cab
    Torspd Custom Turbo kit [] Borg Warner 9180EFR Turbo [] Haltech Elite 2500 [] TiAL Q BOV [] TiAL V44 Wastegate @ 15psi [] CP Pistons [] CP Carrillo Rods [] ARP Head studs [] ARP Main Studs [] ARP Header - Head Studs [] Ported Heads w/ 1mm oversized valves intake/exhaust [] Brian Crower Forged Stroker Crank [] Darton M.I.D. Sleeved Block [] Kelford Camshafts [] Torspd 160* T-stat mod [] APR Large Fuel Rail [] Walbro 460 LPH E85 Fuel Pump [] FueLab FPR [] APR T56 Conversion Kit [] KP RACING Built T56 [] McLeod Racing Custom Twin Disk Clutch [] One Piece Aluminum Driveshaft [] MGW Shifter [] Custom lowering kit [] Ohlins Front Coilovers [] QA1rear shocks [] Custom Ron Davis Radiator [] Dual SPAL Electric Fans []
    Got a picture of the underside, where the bolts at each end go through?
     
  8. Jul 31, 2022 at 2:35 PM
    #3688
    Torspd

    Torspd Tor-nication

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    The Great America!
    Vehicle:
    MMVI 4.4L 4x4 Access Cab
    Torspd Custom Turbo kit [] Borg Warner 9180EFR Turbo [] Haltech Elite 2500 [] TiAL Q BOV [] TiAL V44 Wastegate @ 15psi [] CP Pistons [] CP Carrillo Rods [] ARP Head studs [] ARP Main Studs [] ARP Header - Head Studs [] Ported Heads w/ 1mm oversized valves intake/exhaust [] Brian Crower Forged Stroker Crank [] Darton M.I.D. Sleeved Block [] Kelford Camshafts [] Torspd 160* T-stat mod [] APR Large Fuel Rail [] Walbro 460 LPH E85 Fuel Pump [] FueLab FPR [] APR T56 Conversion Kit [] KP RACING Built T56 [] McLeod Racing Custom Twin Disk Clutch [] One Piece Aluminum Driveshaft [] MGW Shifter [] Custom lowering kit [] Ohlins Front Coilovers [] QA1rear shocks [] Custom Ron Davis Radiator [] Dual SPAL Electric Fans []
    The reason that I ask, is due to known cracking issue, near those bolt holes. Not sure if yours is the updated one or not. However, An easy fix to help prevent that is a simple gusset.
     
    BassAckwards[OP] likes this.
  9. Jul 31, 2022 at 2:36 PM
    #3689
    BassAckwards

    BassAckwards [OP] Well-Known Member

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    2009 Tacoma AWD Turbo 2TR-FE
    Full-time AWD & BorgWarner EFR 6258
  10. Jul 31, 2022 at 2:37 PM
    #3690
    Torspd

    Torspd Tor-nication

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    The Great America!
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    MMVI 4.4L 4x4 Access Cab
    Torspd Custom Turbo kit [] Borg Warner 9180EFR Turbo [] Haltech Elite 2500 [] TiAL Q BOV [] TiAL V44 Wastegate @ 15psi [] CP Pistons [] CP Carrillo Rods [] ARP Head studs [] ARP Main Studs [] ARP Header - Head Studs [] Ported Heads w/ 1mm oversized valves intake/exhaust [] Brian Crower Forged Stroker Crank [] Darton M.I.D. Sleeved Block [] Kelford Camshafts [] Torspd 160* T-stat mod [] APR Large Fuel Rail [] Walbro 460 LPH E85 Fuel Pump [] FueLab FPR [] APR T56 Conversion Kit [] KP RACING Built T56 [] McLeod Racing Custom Twin Disk Clutch [] One Piece Aluminum Driveshaft [] MGW Shifter [] Custom lowering kit [] Ohlins Front Coilovers [] QA1rear shocks [] Custom Ron Davis Radiator [] Dual SPAL Electric Fans []
    Yup. Let me find the pictures.
     
    BassAckwards[OP] likes this.
  11. Jul 31, 2022 at 2:46 PM
    #3691
    Torspd

    Torspd Tor-nication

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    The Great America!
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    MMVI 4.4L 4x4 Access Cab
    Torspd Custom Turbo kit [] Borg Warner 9180EFR Turbo [] Haltech Elite 2500 [] TiAL Q BOV [] TiAL V44 Wastegate @ 15psi [] CP Pistons [] CP Carrillo Rods [] ARP Head studs [] ARP Main Studs [] ARP Header - Head Studs [] Ported Heads w/ 1mm oversized valves intake/exhaust [] Brian Crower Forged Stroker Crank [] Darton M.I.D. Sleeved Block [] Kelford Camshafts [] Torspd 160* T-stat mod [] APR Large Fuel Rail [] Walbro 460 LPH E85 Fuel Pump [] FueLab FPR [] APR T56 Conversion Kit [] KP RACING Built T56 [] McLeod Racing Custom Twin Disk Clutch [] One Piece Aluminum Driveshaft [] MGW Shifter [] Custom lowering kit [] Ohlins Front Coilovers [] QA1rear shocks [] Custom Ron Davis Radiator [] Dual SPAL Electric Fans []
    Here is one reference of the cracks that were on both sides.

    20210412_180925.jpg

    I wish I had an additional photo of the underside. This was I think 3/16 plate. After I straightened the cross-member, I welded a decent length on the bottom to the edge.

    20210504_215032.jpg
     
    05Taco4x4 and BassAckwards[OP] like this.
  12. Jul 31, 2022 at 3:02 PM
    #3692
    BassAckwards

    BassAckwards [OP] Well-Known Member

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    Full-time AWD & BorgWarner EFR 6258
    Thanks for the heads up. I’ll make sure to get this gusseted during the modification process
     
    Torspd[QUOTED] likes this.
  13. Jul 31, 2022 at 4:31 PM
    #3693
    T.Barn

    T.Barn Well-Known Member

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    This made me go out and check mine and… I think I have a bigger problem than a crack. Probably just going to make a new one from scratch tied into the frame.

    E834F8B8-9334-4662-B5CD-5A6C0153FB34.jpg
     
  14. Jul 31, 2022 at 6:31 PM
    #3694
    Torspd

    Torspd Tor-nication

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    The Great America!
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    Torspd Custom Turbo kit [] Borg Warner 9180EFR Turbo [] Haltech Elite 2500 [] TiAL Q BOV [] TiAL V44 Wastegate @ 15psi [] CP Pistons [] CP Carrillo Rods [] ARP Head studs [] ARP Main Studs [] ARP Header - Head Studs [] Ported Heads w/ 1mm oversized valves intake/exhaust [] Brian Crower Forged Stroker Crank [] Darton M.I.D. Sleeved Block [] Kelford Camshafts [] Torspd 160* T-stat mod [] APR Large Fuel Rail [] Walbro 460 LPH E85 Fuel Pump [] FueLab FPR [] APR T56 Conversion Kit [] KP RACING Built T56 [] McLeod Racing Custom Twin Disk Clutch [] One Piece Aluminum Driveshaft [] MGW Shifter [] Custom lowering kit [] Ohlins Front Coilovers [] QA1rear shocks [] Custom Ron Davis Radiator [] Dual SPAL Electric Fans []
    Oof! Yours has had a rough life!

    There is a thread with a compilation of these as well. Including some people's fixes. I'd have to look for it.
     
    T.Barn[QUOTED] likes this.
  15. Aug 5, 2022 at 12:59 PM
    #3695
    BassAckwards

    BassAckwards [OP] Well-Known Member

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    2009 Tacoma AWD Turbo 2TR-FE
    Full-time AWD & BorgWarner EFR 6258
    Finished building my NWF crawl box last night. Added an oil retaining ring on the NWF input shaft since I broke one while transferring them over from the Toyota input shaft. Then sealed up the front cover of the AWD case, and fit the crawl box back to it, and sealed the front cover on that. Also swapped out the rear cover on the AWD case with a new once since the old one was slightly damaged on the area around the driveshaft flange. Crawl box and t-case is now ready for test fit on the truck, just need to cut and cap the spare crossmember to fit the R156F.
    518C34CF-168E-4FBE-BDD2-BFD43E28EF93.jpg
    BD9D1C70-06EF-43AB-8BB0-41FCC5FFEA7D.jpg

    Today I moved on and installed a Toytec 1” body lift. Rear panel and kick panels had to come off but other than that there wasn’t too much interior removal required. Not too difficult but took about 5 or 6 hours all in, just lots of stuff that has to come apart
    A81499DA-5DC9-441F-B570-C64403CB0633.jpg
    5BA0C9CD-9F11-4926-A68C-9389F5C6BCD6.jpg

    Also Toytec doesn’t do anything about the gap on the rear bumper seen here, so I bought some 5/8” ID x 1” tall 6061 aluminum spacers made for a Harley Davidson motorcycle axle and some longer 1/2" x 4" bolts. I reinstalled the factory tow hitch and set the bumper on top of the spacers to lift it up. I am still contemplating what to do for the sides, if anything, but this will hold my ocd over until I figure out a plan. Pretty stoked with how the rear bumper came out for $25 bucks in parts

    here’s the bumper gap after doing the 1” body lift
    38780F6F-26D0-4F8F-970C-FA1A91543DC3.jpg
    And after! Much better
    376B340F-59ED-432D-8B57-36586471C14D.jpg
    1A1D3CEA-E4CA-41F8-AD7C-B196F609CD25.jpg
    3FC95C6A-80D1-4CDD-9B21-F7B6E34E93F3.jpg

    Edit: after driving the truck this evening, i now have realized that i will need a taller shifter stick for the hurst/core shifter. The core website says you need a longer one for 2"+ body lifts, but mine hits the console when shifting into 2nd, 4th, and reverse. Hurst 0090 is the part i ordered, it is 3" taller.

    Also to anyone considering this 1" body lift, the radiator brackets did not fit well, and i had to make new ones, so keep that in mind. Everything else fit well, that was my only complaint.
     
    Last edited: Mar 17, 2023
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  16. Aug 5, 2022 at 1:25 PM
    #3696
    Torspd

    Torspd Tor-nication

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    The Great America!
    Vehicle:
    MMVI 4.4L 4x4 Access Cab
    Torspd Custom Turbo kit [] Borg Warner 9180EFR Turbo [] Haltech Elite 2500 [] TiAL Q BOV [] TiAL V44 Wastegate @ 15psi [] CP Pistons [] CP Carrillo Rods [] ARP Head studs [] ARP Main Studs [] ARP Header - Head Studs [] Ported Heads w/ 1mm oversized valves intake/exhaust [] Brian Crower Forged Stroker Crank [] Darton M.I.D. Sleeved Block [] Kelford Camshafts [] Torspd 160* T-stat mod [] APR Large Fuel Rail [] Walbro 460 LPH E85 Fuel Pump [] FueLab FPR [] APR T56 Conversion Kit [] KP RACING Built T56 [] McLeod Racing Custom Twin Disk Clutch [] One Piece Aluminum Driveshaft [] MGW Shifter [] Custom lowering kit [] Ohlins Front Coilovers [] QA1rear shocks [] Custom Ron Davis Radiator [] Dual SPAL Electric Fans []
    Time to go to Rally Ready near Austin and hit the fast course yet?!?!!
     
    BassAckwards[OP] likes this.
  17. Aug 5, 2022 at 1:25 PM
    #3697
    Torspd

    Torspd Tor-nication

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    The Great America!
    Vehicle:
    MMVI 4.4L 4x4 Access Cab
    Torspd Custom Turbo kit [] Borg Warner 9180EFR Turbo [] Haltech Elite 2500 [] TiAL Q BOV [] TiAL V44 Wastegate @ 15psi [] CP Pistons [] CP Carrillo Rods [] ARP Head studs [] ARP Main Studs [] ARP Header - Head Studs [] Ported Heads w/ 1mm oversized valves intake/exhaust [] Brian Crower Forged Stroker Crank [] Darton M.I.D. Sleeved Block [] Kelford Camshafts [] Torspd 160* T-stat mod [] APR Large Fuel Rail [] Walbro 460 LPH E85 Fuel Pump [] FueLab FPR [] APR T56 Conversion Kit [] KP RACING Built T56 [] McLeod Racing Custom Twin Disk Clutch [] One Piece Aluminum Driveshaft [] MGW Shifter [] Custom lowering kit [] Ohlins Front Coilovers [] QA1rear shocks [] Custom Ron Davis Radiator [] Dual SPAL Electric Fans []
  18. Aug 5, 2022 at 1:56 PM
    #3698
    BassAckwards

    BassAckwards [OP] Well-Known Member

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    2009 Tacoma AWD Turbo 2TR-FE
    Full-time AWD & BorgWarner EFR 6258
    Maybe once I can get some traction haha, that does sound fun. Hoping to have this thing AWD swapped by the end of the year
     
  19. Aug 5, 2022 at 2:17 PM
    #3699
    Lucario Runner

    Lucario Runner Resident Truck/SUV racer

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    AFE stage II intake, APR X1, URD 70mm Throttle Valve (ported and knife edged), NST intake manifold spacer, URD spec U headers, Denso IKH20, URD fuel pump, APR fuel rail, URD Y pipe, URD spec u catback, lightweight water pump pulley, Greddy sandwich cooler plate, Earls oil cooler, IPT valve body, FJ TRD shocks, Cusco front and rear sway bars, Energy Suspension rear track rod bushings and rear link bushings, Carbotech pads, Stoptech ss brake lines, Stoptech slotted rotors, Motul 600 rbf, Limited Grill, Painted hatch cover by me, Painted valve covers by me, Cobra CB, TRD rad and oil cap, Escort 8500, Autometer oil psi and temp gauges, AEM wideband afr gauge, Flexpod, Pioneer 400w speakers.
    The front end needs some attention and needs some new tires. Plus I'm waiting on my transmission mount. Might also need to look into rear bumper stops too.
     
    BassAckwards[OP] likes this.
  20. Aug 5, 2022 at 2:19 PM
    #3700
    Lucario Runner

    Lucario Runner Resident Truck/SUV racer

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    AFE stage II intake, APR X1, URD 70mm Throttle Valve (ported and knife edged), NST intake manifold spacer, URD spec U headers, Denso IKH20, URD fuel pump, APR fuel rail, URD Y pipe, URD spec u catback, lightweight water pump pulley, Greddy sandwich cooler plate, Earls oil cooler, IPT valve body, FJ TRD shocks, Cusco front and rear sway bars, Energy Suspension rear track rod bushings and rear link bushings, Carbotech pads, Stoptech ss brake lines, Stoptech slotted rotors, Motul 600 rbf, Limited Grill, Painted hatch cover by me, Painted valve covers by me, Cobra CB, TRD rad and oil cap, Escort 8500, Autometer oil psi and temp gauges, AEM wideband afr gauge, Flexpod, Pioneer 400w speakers.
    Looks nice m8. Is the project on the home stretch?
     

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