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Tom Follery - Tacoma Build

Discussion in '1st Gen. Builds (1995-2004)' started by Tom Foolery, Sep 8, 2022.

  1. Sep 27, 2022 at 11:27 AM
    #41
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

    Joined:
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    Male
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    2002 Tacoma Xcab 4x4, V6 TRD
    ROCK SLIDERS


    There's not much to say in regards to this post. I like fabricating my own things, but since I didn't have a tube bender or dimple punch, I decided to buy the rock sliders. I got them from . They are
    the 80" version with plates. Also they came power coated. They are the bolt on type, though I welded them instead.


    2004-apex-black-kit_jpg.jpg

    I mounted them up, adjusted the height, centered them, and finally welded them on. Easy Peasy.... Not much more to say. But I do like them even though I didn't build this one modification myself.

    20200513_131238.jpg

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    Attached Files:

    Last edited: Oct 4, 2022
  2. Sep 29, 2022 at 9:38 PM
    #42
    Which Way Out

    Which Way Out Well-Known Member

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    And my wife calls me crazy for just looking at this work of Art. Beautiful look and style. The first glance said Escalade to me. Very nice. Enjoy.
     
    Road_Warrior likes this.
  3. Sep 29, 2022 at 9:46 PM
    #43
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

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    Male
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    2002 Tacoma Xcab 4x4, V6 TRD
    Thank you :D
     
    Which Way Out likes this.
  4. Oct 2, 2022 at 4:38 PM
    #44
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

    Joined:
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    62
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    Male
    Vehicle:
    2002 Tacoma Xcab 4x4, V6 TRD
    REAR BUMPER AND SWING OUT TIRE CARRIER (Part 1)

    After building the roof rack I knew that I couldn't just leave the front and rear bump as is (stock). Customization would be needed once again. So I decided to fabricate my own rear bumper. I drove down to the local metal supply and picked a piece of 6x6x3/16" square steel.

    TF-rearbumper (20).jpg

    Next, I started off doing a lay out on it for sizing. Then got to the cutting. All cutting was done with a 4-1/2" angle grinder with a
    metal cutting disc.
    .

    TF-rearbumper (21).jpg

    TF-rearbumper (22).jpg

    Time to double check the cuts. and it worked fine.

    TF-rearbumper (23).jpg

    TF-rearbumper (24).jpg

    Next was planing of the right and left riser pieces and mounting

    TF-rearbumper (25).jpg

    TF-rearbumper (26).jpg

    TF-rearbumper (27).jpg

    TF-rearbumper (28).jpg

    I started planning the mounting method with some solid 1/2 x 4' bar stock. Which would be welded to the clevis points

    TF-rearbumper (29).jpg

    The Clevis/Shackle Mounts were now mounted after cutting two square holes with angle grinder.

    TF-rearbumper (30).jpg

    TF-rearbumper (31).jpg

    The bumper was brought into the garage for some final fitting and welding. As you can see, the bottom section had a few different angled pieces to give it a finished look. Also the rear light squares were cut out.

    TF-rearbumper (32).jpg

    TF-rearbumper (33).jpg

    TF-rearbumper (34).jpg

    TF-rearbumper (35).jpg

    TF-rearbumper (37).jpg

    The bumper was then gone over with a grinding disc and then a orbital sander.

    TF-rearbumper (38).jpg

    After the prep work a rough coat of primer was sprayed. A final fitting was done before the bedliner and paint were applied.

    TF-rearbumper (39).jpg

    TF-rearbumper (40).jpg

    After a good cleaning and final prep, the bumper was ready for the black bed liner. I used Rust-oleum Truck bed coating for this job as it give a nice small particle spray and looks great.

    TF-rearbumper (41).jpg

    TF-rearbumper (42).jpg

    It's hard to tell from the picture, but it came out looking really good.

    TF-rearbumper (43).jpg

    TF-rearbumper (44).jpg
     

    Attached Files:

    Last edited: Oct 4, 2022
  5. Oct 2, 2022 at 9:14 PM
    #45
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

    Joined:
    May 28, 2018
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    Male
    Vehicle:
    2002 Tacoma Xcab 4x4, V6 TRD
    REAR BUMPER AND SWING OUT TIRE CARRIER (Part 2)

    This is where things got interesting. After a few days of driving around I felt the bumper was nice, but needed to be more useful. So I starting getting idea's for a swing out tire carrier, along with a few other accessories. (Shovel, HI lift jack & Hi-Lift Base, Pelican 1440 case for off road gear, drop down stainless table for cook outs, and a few Rotopax fuel/water) oh, yes and the spare tire as well....


    I started off by fabricating the main tire carrier. It may be a littler overkill when it came to reinforcements. But I didn't want the loose the tire on the freeway. I designed it so it would be adjustable in case of a tire size change in the future. I also planned for the Rotopax mounts as well.

    TF-rearbumper (45).jpg

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    TF-rearbumper (48).jpg

    TF-rearbumper (49).jpg

    TF-rearbumper (50).jpg

    Here things were coming together fine.


    TF-rearbumper (51).jpg

    TF-rearbumper (52).jpg

    Now I got to the Swing-Out-Tire-Carrier-Hinge-Assembly. This was a item I purchased from 4xinnovations and saved me a lot of time fabrication. I also bought a Swing-Out-Tire-Carrier-Latch-Assembly from them as well. I mounted it after some fitting, and yes I had to re-work my finished bumper.


    TF-rearbumper (53).jpg

    TF-rearbumper (54).jpg

    TF-rearbumper (55).jpg

    The main swing out bar was welded on the hinge and spaced accordingly.


    TF-rearbumper (56).jpg

    Here is the hinges final welding, bracing and finishing.


    TF-rearbumper (57).jpg

    TF-rearbumper (58).jpg

    Next I came to the positioning of the "A" shaped tire mount. I had to make sure I had enough space behind the tire for a rotopax and the mount itself. I did so all was good. I would also add a lower mount for second Rotopax.

    TF-rearbumper (59).jpg

    TF-rearbumper (60).jpg

    I fabricated two of these little guys to hold my HI Lift jack and allow me to lock it. They would be welded on the main swing out bar.

    TF-rearbumper (61).jpg

    TF-rearbumper (62).jpg

    2022-10-02_21-54-58.jpg

    TF-rearbumper (63).jpg

    Next, I started fitting the Swing-Out-Tire-Carrier-Latch-Assembly. I highly recommend using both of these parts from 4xinnovations. They are well built and designed perfectly for doing a swing out bumper.

    TF-rearbumper (64).jpg

    The drop down (Stainless Steel 18" x30") table was going to need a stop, so it would be mounted and locked when folded up. So I made the left arm of the star. The right arm of the star would be used after some clever cutting to hold the shovel. This unit took shape as I built it and was not actually a pre-planned idea. It just worked out to be shaped like a star. Notice that the Hi-lift jack mount as well.

    TF-rearbumper (65).jpg

    TF-rearbumper (66).jpg

    TF-rearbumper (67).jpg

    Here is the holder for the Pelican 1440 case. It looks kind of involved because it was. But it is able to have a pelican case mounted in it and lock it in two places.

    TF-rearbumper (69).jpg

    This is the final look before primer was sprayed.

    TF-rearbumper (70).jpg

    TF-rearbumper (71).jpg
     
    Last edited: Oct 2, 2022
    nagorb likes this.
  6. Oct 2, 2022 at 9:48 PM
    #46
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

    Joined:
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    2002 Tacoma Xcab 4x4, V6 TRD
    REAR BUMPER AND SWING OUT TIRE CARRIER (Part 3)

    Everything was fitted and tested before primer and paint. The shovel is locked on the carrier too with some tabs that are welded on the main swing out bar.

    TF-rearbumper (72).jpg

    TF-rearbumper (73).jpg

    TF-rearbumper (74).jpg

    TF-rearbumper (75).jpg

    TF-rearbumper (76).jpg

    Rotopax - Gas and Water.

    TF-rearbumper (77).jpg

    The bumper was painted once again with the new changes. The solid stainless steel dowel 3/4x 5" was welded into the left riser for the Latch-Assembly, and the Hinge-Assembly was topped off with a stainless steel skid pad made to keep you from scratching the paint from the Spring loaded pin. The pin holds the swing out open at two locking positions at 90 and 113 degrees.

    TF-rearbumper (78).jpg

    TF-rearbumper (79).jpg

    TF-rearbumper (80).jpg

    Here is the completed swing out and bumper. The shovel is locked on the carrier too with some tabs that are welded on the main swing out bar. If you notice the hi lift jack is missing in some of the pictures, that is because I was painting and updating it with a parts kit at the time of the shots.

    TF-rearbumper (81).jpg

    TF-rearbumper (82).jpg

    TF-rearbumper (83).jpg

    TF-rearbumper (84).jpg

    TF-rearbumper (85).jpg

    This is how the Pelican case is locked. There are two places actually. The channels of the box fit it into the mount and keep it secure.

    TF-rearbumper (86).jpg

    Since I still had space, I mounted the Hi-lift base to the bottom of the stainless table.

    TF-rearbumper (87).jpg

    One more modification I made during this time was I added AmeriLite LED rear tail lights. They are really nice, but there is some needed changes in the way the manufacture wired them. I finally overcame it and they have been perfect since.

    Final impressions, after a year or so I think everything worked as planned and wouldn't change a thing, but it should be noted that if you decide to make a one arm swing out like this you will not be able to open the tail gate or camper shell window when the swing out is closed and locked. This is a good thing as thieves can't steel your stuff inside the bed, but you must also keep the the swing out open when your inside the camper to get in and out of it. So if you park in a parking lot near other cars, and need something from the truck bed, you will have to make sure that there is space in back of you to open it fully or you can get in. In that case another option would be to fabricate a two piece swing out to eliminate the amount of space in back of you to open it. But for me, there are no regrets.

    seing out.jpg

    swing out close.jpg



    20221001_083952.jpg




     

    Attached Files:

    Last edited: Oct 6, 2022
    Road_Warrior and nagorb like this.
  7. Oct 6, 2022 at 8:41 PM
    #47
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

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    2002 Tacoma Xcab 4x4, V6 TRD
    FRONT BUMPER FABRICATION (Part 1)

    Since the rear bumper turned out well, I figured I could do the same with the front as well. I started the standard piece by piece layout, and went from there.

    I used a material called "Sintra" it's a 1/4" rigid PVC Board used for sign work. I cut the initial shape, fit it, and then took it from there. Sintra was easier to work with vs. cardboard as others use.


    TF-frontbumper (38).jpg

    TF-frontbumper (39).jpg

    TF-frontbumper (41).jpg

    TF-frontbumper (42).jpg

    TF-frontbumper (40).jpg

    TF-frontbumper (43).jpg

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    TF-frontbumper (45).jpg

    TF-frontbumper (46).jpg

    TF-frontbumper (48).jpg

    TF-frontbumper (47).jpg

    TF-frontbumper (49).jpg

    After all the template pieces were cut, it was time to transfer the work to steel. I used 1/8" steel sheet for the top piece and 3/16" for the rest. Using a straight edge, I tack welded it to the sheet and used a Dewalt disc
    grinder with 4 1/2"" cutting disc to cut out the steel pieces.


    TF-frontbumper (50).jpg

    TF-frontbumper (51).jpg

    TF-frontbumper (1).jpg

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    After most of the pieces were cut I tack welded the bumper together.

    TF-frontbumper (7).jpg

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    TF-frontbumper (9).jpg

    TF-frontbumper (10).jpg
     
    Last edited: Oct 6, 2022
  8. Oct 6, 2022 at 8:52 PM
    #48
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

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    2002 Tacoma Xcab 4x4, V6 TRD
    FRONT BUMPER FABRICATION (Part 2)

    Now it was time for the fitting stage and fabrication of the lower pieces.

    TF-frontbumper (11).jpg

    TF-frontbumper (12).jpg

    The initial fit was good, so next I fabricated the mounting method.

    TF-frontbumper (14).jpg


    TF-frontbumper (15).jpg

    The lower pieces were cut and tack welded in place.

    TF-frontbumper (16).jpg

    TF-frontbumper (17).jpg

    TF-frontbumper (18).jpg

    TF-frontbumper (19).jpg

    TF-frontbumper (20).jpg

    Some clevis points were added and the mounting parts as well.

    TF-frontbumper (22).jpg

    TF-frontbumper (23).jpg

    Next I cut the bumper to allow for two side lights and one light bar in front.

    TF-frontbumper (24).jpg

    TF-frontbumper (25).jpg

    I made a little jig to hold the 3" light box square with the bumper while welding.


    TF-frontbumper (26).jpg

    All of the cuts were made so it was time to fit the lights

    TF-frontbumper (27).jpg

    TF-frontbumper (28).jpg

    TF-frontbumper (29).jpg

    TF-frontbumper (30).jpg

    The final welding was completed and the prep work was started for the painting stage. Just as I did with the rear bumper, I first used primer, then sprayed it with the same bed liner I used on most of the truck. Then, I sprayed a flat black paint on top of that.

    TF-frontbumper (31).jpg

    TF-frontbumper (32).jpg

    TF-frontbumper (33).jpg

    TF-frontbumper (34).jpg

    I am pleased with it turned out. It has the look I wanted and accommodated the lighting as well. I don't need a winch because I don't do any real rock crawling. I use the rig for camping and long mountain and desert trips. If I ever decide to do any hard core crawling, Ill buy another 1st gen and set it up accordingly.


    TF-frontbumper (36).jpg

    TF-frontbumper (35).jpg

    120W 25" White Amber Yellow Single Row Led Light Bar

    LED Cubes, Nirider 2PCS 84W CREE 3 Inch LED Pod Lights

    DEWALT 7 Amp 4-1/2 in. Small Angle Grinder

    Weld thru Clevis/Shackle Mounts


    AUTMATCH Shackles 3/4" D Ring Shackle (2 Pack)

    Avanti Pro 4-1/2 in. x 1/16 in. x 7/8 in. Thin Kerf Metal Cut-Off Disc
     

    Attached Files:

    Last edited: Oct 6, 2022
  9. Oct 11, 2022 at 10:15 PM
    #49
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

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    GRILL MOD

    Unfortunately the stock grill along with faded headlights weren't cutting it anymore with the new bumper installed so I to take of this problem. First I bought some one piece ACANII LED Smoked Headlights w/Corner Signal Lamps I installed them and then got to work on the grill itself. So I cut out the center section of the grill and made a MDF template that I could use to route some 3/16" aluminum to.

    TF-grillmod (6).jpg

    TF-grillmod (11).jpg

    TF-grillmod (12).jpg

    TF-grillmod (14).jpg

    I liked the look of the grills that I've seen on a lot of Ford trucks, so I got my inspiration from them.

    Ford-Raptor_2017-2019_RCR-14799_2_1200x1200-794914763.jpg

    I did some clean up with fiberglass and bondo inside the cut areas of the grill and then mounted some perforated aluminum in the open space along with the aluminum frame.

    TF-grillmod (1).jpg

    I had no turn signal lights in the new bumper so I incorporated them into the grill instead. Next I scuffed up the grill and new insert and painted both of them using the textured bed liner paint Ive have used on everything
    and then after letting it dry top coating it with the colors below.

    TF-grillmod (3).jpg

    TF-grillmod (4).jpg

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    TF-grillmod (10).jpg
     
    Last edited: Oct 11, 2022
    Which Way Out and crashngiggles like this.
  10. Oct 17, 2022 at 8:36 PM
    #50
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

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    Attached Files:

  11. Oct 28, 2022 at 12:59 PM
    #51
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

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    UNDER BED BOX MOD

    Now, since the spare tire was relocated on the back of the truck, I hated to waste the space on the underside of the bed. So I made a metal box and mounted it as another place to put things.

    I started off with some sheet metal. I marked out where the folds would be, and started cutting with my angle grinder with a cutting disc.

    1 bedbox.jpg

    Next, I scored the lines where the folds were to make it bend easier. I didn't use a metal brake, just brute strength.

    TF-bedbox (15).jpg

    TF-bedbox (16).jpg

    I clamped it all together and started welding.

    2s bedbox (17).jpg

    3 bedbox (18).jpg
    I also welded some angle iron to the top for mounting points and somewhere to put the hinge

    4 bedbox (1).jpg .

    5 bedbox (2).jpg

    Next, I made a template of the box size and mounting holes and started cutting the bed.

    TF-bedbox (3).jpg

    TF-bedbox (4).jpg

    TF-bedbox (5).jpg

    Now it was time to mount the box. It fit perfect and still left room under the bed to access suspension parts etc....

    TF-bedbox (7).jpg

    TF-bedbox (8).jpg

    TF-bedbox (9).jpg

    I had to give a it a coat of paint and it was finished. Now I can keep my full size jack, jumper cables, etc..... out of the way. The BedRug carpeting just folds back on top of the box and no one is the wiser.

    TF-bedbox (12).jpg

    TF-bedkit (37).jpg
     
  12. Oct 31, 2022 at 4:45 PM
    #52
    hoytshooter1

    hoytshooter1 Well-Known Member

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    ICON's Method's w/265-70-17 (Gone) '16SR5 Wheels with 255-85-16 Falken MT's AZ pinstriping
    Killer build!! Your dad must be a TV repairman!!
     
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  13. Dec 9, 2022 at 8:39 PM
    #53
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

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    TRACTION BOARD ADDITION

    I got a set of X Bull Traction Boards Gen-3 a few weeks ago, and they turned out to be the perfect size to fit in my extra space on the roof rack. The mounting hardware was OK, but I did a few mods to make it work for me. At $44.90 and free shipping, I couldn't pass it up.

    The supplied hardware included four M10 x 165mm (6 1/2") all thread rods that are NOT stainless steel. Some black knobs , washers, and nuts. Also, a black hold down piece. It was close to what I needed, but I replaced the 4 all thread rods with (4) M10 x 180mm (7") stainless steel threaded rods, to work with my configuration. I also added some 1"x2" aluminum spacers.


    1 Traction Boards.jpg

    2 Traction Boards.jpg

    3 Traction Boards.jpg


    4  Traction Boards.jpg

    I also picked up some nylon 1" yellow strap to attach to them so I can find them if buried.

    5 Traction Boards.jpg

    The extra space on the roof was a perfect fit for the boards.

    6 Traction Boards .jpg

    7 Traction Boards .jpg

    8 Traction Boards .jpg

    I used the aluminum spacers because the knobs cannot be screwed down within the board itself.

    9 Traction Boards .jpg

    A perfect fit, one of the easiest mods I've done.

    9a Traction Boards .jpg

    9b Traction Boards .jpg

    9c Traction Boards .jpg
     
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  14. Apr 4, 2023 at 12:58 PM
    #54
    JALLENC

    JALLENC Active Member

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    This is fantastic. Thanks for the time it took to upload all of this. Thats a sweet ass rig. It always give you a different feeling when you build it yourself. Great work.
     
  15. Apr 5, 2023 at 9:51 AM
    #55
    betterbuckleup

    betterbuckleup Well-Known Member

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    You do great work! Very impressed with the craftmanship on the interior and attention to detail.

    What kind of wood did you use for your center console? I've been meaning to make one for myself one of these days.
     
  16. Apr 5, 2023 at 9:53 AM
    #56
    stcoffey

    stcoffey Toyota enthusiast

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    I second that. Looks great!
     
  17. Apr 5, 2023 at 10:52 PM
    #57
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

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    Thanks, I used 1/2" birch and 1/4 MDF particle board and a little fiberglass in some places. on the CC.
     
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  18. May 9, 2023 at 7:38 PM
    #58
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

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    CAMPER SHELL WINDOW MOD

    Ever since I installed the rear bumper swing out I have been unable to do any type of stealth camping, such as overnighters to and from trips in say hotel parking lots, city streets, or general parking lots without drawing attention to myself with the swing out wide open for all to see. Once inside the camper shell, I was unable to close the swing out and reopen it again with the standard camper shell window. So I devised a method to be able to open the swing out with-opening the rear window (which wouldn't open anyway). I purchased and slider window for a RV or travel trailer that would fit the opening in the camper window. The window I found was perfect. It had a sliding screen to keep bugs out and then it also open up so I could reach out and open and close the slide out.

    1.jpg


    First thing I had to do was remove the existing 1/8" glass and replace it with a 1/8" sheet of aluminum cut to the same size. Then I cut the new window shape out of the aluminum.


    20230422_103828.jpg

    20230422_104538.jpg


    20230422_104650.jpg


    20230422_110138.jpg


    20230422_110915.jpg

    20230422_111454.jpg

    20230422_121621.jpg


    After mounting the oval RV window in place I prepped the old window frame for painting. I then coated it with truck bed liner and topped it off with black paint.

    20230426_114349b.jpg

    20230426_114349d.jpg

    20230426_114349e.jpg

    After the paint was finished I decided to use the existing fabric in the camper shell and upholster the inside of the window as well.

    20230428_121240.jpg

    Reinstalling the window frame back in the shell was easy. Just slid right into the upper track that it came out of. Now I can open and close the swing out, and it doesn't look so obvious that someone is sleeping inside when the time comes. Plus no more mosquitos at night.

    20230428_122827.jpg

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    Attached Files:

    Last edited: May 9, 2023
    TRD_IV, Bandido and Road_Warrior like this.
  19. Sep 22, 2023 at 10:29 PM
    #59
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

    Joined:
    May 28, 2018
    Member:
    #254753
    Messages:
    62
    Gender:
    Male
    Vehicle:
    2002 Tacoma Xcab 4x4, V6 TRD
    ON BOARD AIR COMPRESSOR - AIR SYSTEM

    After watching numerous videos on YouTube about on-board air compressor systems I decided to set up a system for myself with a few changes. The compressor I used was a Napa twin cylinder 300 LPM unit (formally called the Maxi Trac "Orange" but is no longer available) Now they have replaced it with the "Black" (Part #: BK MTWM10215C) unit which a selling for $155.00 online at Napa. But basically it the same unit other then the circuit board is a bit different. Either way there are a lot of clones of these compressors out there from China where they are all made - "Thumper", "Tozalazz ", "SSW Offroad", "Stop & Go", "Thor's Lightning", "MORRFlate TenSix", to name a few. Some of them are modified a bit and different colors, others not so much.

    These compressors are all in need of a few mods to make them safer and more efficient. The main items are the electrical cords and air hose. So I made a few changes, though I can't take credit for these ideas as I got them from a guy on YouTube with a channel called "Dirt Lifstyle". He has basically reworked the majority of his NAPA Maxi trac compressor. His points are valid so I incorporated some of the mods in mine as well.


    I also found another slick mod on YouTube by a channel called "Sponsored By Wifey" and he calls it the "Wifey air system". So I used it in addition to the new compressor along with my personal touches.

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    1a.jpg


    Concerning the Air compressor I first removed the plastic cover and checked out the main board. Then, I removed it cutting the two Red wires and one Black. The Large Red wire is for the main power, the Small Red is for the Automatic thermal cut-off, and the Black is ground. I also remove the 1/8" cheap rubber airline that was coming out of the manifold and replaced it with a 1/4"braided one. I just re-tapped the manifold to a larger size. (Drill America - POU1/4NPTW/DRILL 1/4" Carbon Steel NPT Pipe Tap and 7/16" High Speed Steel Drill Bit Set)


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    I drilled a second hole and tapped the manifold next to the existing air port for a pressure switch. (90-115 PSI Air Sealed/Waterproof Pressure Switch)


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    Next, I added a continuous duty solenoid relay since the main board was removed. If the main board went bad I would be screwed (NO replacement available), but if the relay does, I can pick one up anywhere. I did leave the automatic thermal cut-off in tack as it seemed to be low priority mod. Though it can be deleted with some minor interior jumper mods.

    11.jpg

    A jumper from the two points shown, will bypass the automatic thermal cut-off. If your compressor fails, this could be the problem. But it requires a complete takedown of the compressor.

    12.jpg


    I also replaced the cylinder head bolts as the original ones tended to strip out easily and were known to vibrate loose. I used stainless steel M5-0.8 x 60mm Socket Head Cap Screws Bolts.

    13.jpg

    I wired everything up and added a 100 amp Blue Seas circuit breaker, 4 AWG wire, and a Anderson quick release plug. Also you will notice I have the compressor mounted on a carpeted board to act as a removable unit in the cab if needed. This unit is too large to fit nicely in the engine bay of a Tacoma, unlike the ARB unit, but then again it sells for $650.00.

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    To finish off the compressor wiring itself I added a switch to my rear overhead console. Then ran the wires under my rear cab floor unit and added a Anderson plug and a small quick release for the switch.

    14b.jpg

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    Next was to start the on-board air lines (AKA Wifey system) and compressor manifold. I bought all my parts from Amazon to complete this part. I got a aluminum manifold block, 0-160Psi 2" gauge, Brass Safety Valve-25-200 psi, Milton S-1751 Safety Exhaust Couplers, and few adapter pieces as well. Since I will be removing the compressor from time to time I wanted the couplers for quick removal. Also the vertical coupler can release air in small or large amounts at a time, in addition the coupler accepts other air tools when needed. I use an adjustable pocket blow gun to deflate my tires when plugged into the vertical coupler. (Something needs to be plugged into these couplers for them to release air, once plugged in the red slider part of the coupler needs to be slide toward the item plugged in). The air tubing for the truck itself is 3/8" tubing (black), and the whips are 8mm (blue).

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    Here the "Viair" Inflation Valves are installed, two in the front wheel wells and two in the rear frame. I used lock-tight on the threads.

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    The final item was to make the (4) tire whips. Here I used (8) Haltec H-5265 Standard Bore Lock-On Air Chucks, and (8) uxcell 1/4PT Male Thread to 8mm Pneumatic Push in Quick Joint Fittings, and one box of Quickun Pneumatic Tubing 8mm x 5mm PU Polyurethane Tube Air Hose Line (32.8ft/10Meters) to complete this part .

    24g.jpg



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    Here I am inflating all 4 tires to the exact same pressure all at once. I can deflate them this way as well. I do keep the engine running during inflating as the compressor does draw some power, even thought I have two batteries.

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    Here is the system removed.

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    Last edited: Sep 23, 2023
  20. Sep 22, 2023 at 10:42 PM
    #60
    Tom Foolery

    Tom Foolery [OP] Well-Known Member

    Joined:
    May 28, 2018
    Member:
    #254753
    Messages:
    62
    Gender:
    Male
    Vehicle:
    2002 Tacoma Xcab 4x4, V6 TRD
    Parts list:

    Compressor mods:


    Napa Air Compressor - 300 LPM, 12 V $154.49 - https://www.napaonline.com/en/p/BK_MTWM10215C

    Viair 92804 18" Stainless Steel Braided Leader Hose without Check Valve $23.78 - https://www.amazon.com/dp/B000YC5IG0?ref=ppx_yo2ov_dt_b_product_details

    Vixen Horns 90-115 PSI Air Sealed/Waterproof Pressure Switch VXA7115 $18.38 - https://www.amazon.com/gp/product/B07ZY73XTK?ie=UTF8&th=1

    Blue Sea Systems 7187 285-Series Circuit Breaker, 100A $43.39 - https://www.amazon.com/dp/B0051P01BW?ref=ppx_yo2ov_dt_b_product_details

    Zhushan Max 300A Continuous Duty Solenoid Relay 12VDC $15.88 - https://www.amazon.com/dp/B09TQP2QRG?ref=ppx_yo2ov_dt_b_product_details

    Energizer Jumper Cables for Car Battery, Heavy Duty (16-Feet (4-Gauge) $24.97 - https://www.amazon.com/dp/B079JYF3MS?ref=ppx_yo2ov_dt_b_product_details

    TKDMR 4 AWG-5/16" Battery Lugs, $9.40 - https://www.amazon.com/gp/product/B08R6Z38C4?ie=UTF8&th=1

    M5-0.8 x 60mm Socket Head Cap Screws Bolts 304 Stainless Steel $8.99 - https://www.amazon.com/M5-0-8x60mm-Stainless-Machine-Eastlo-Fastener/dp/B07X1RV4GX?th=1

    Smseace Mini ANL Fuse Holder with 120A Mini Fuse InstallGear 4 Gauge $9.99 - https://www.amazon.com/gp/product/B0B41DKBV3?ie=UTF8&th=1

    (Anderson) ANDCHIER 2pcs 120A 2 Gauge AWG Wire Connector with Dust Cover Handle,Battery Quick Connect/Disconnect Connector Wire Harness Plug Kit $14.39 - https://www.amazon.com/gp/product/B0B9XSDP26?ie=UTF8&th=1

    JooFn 120A Plug Mounting Panel with Cover for Anderson SB120 Connectors Flush Mount Recessed Plate (1 Pack) $14.98 - https://www.amazon.com/gp/product/B0BXX9LDFB?ie=UTF8&th=1

    PAEKQ 10AWG Weatherproof Solar SAE Power Socket Sidewall Port SAE Quick Connector Harness Plug and SAE Connector Extension Cable (1FT) $12.99 -https://www.amazon.com/gp/product/B0B2P1RP58/ref=ppx_yo_dt_b_asin_title_o04_s00?ie=UTF8&th=1




    On board Air system:

    (1 box) TAILONZ PNEUMATIC Air Line 3/8 inch od Black Pneumatic Nylon Tube 32.8ft $20.99 - https://www.amazon.com/dp/B07P1TDMRQ?ref=ppx_yo2ov_dt_b_product_details&th=1

    (1 box) Quickun Pneumatic Tubing 8mm x 5mm PU Polyurethane Tube A (Blue 32.8ft/10Meters) $13.99 - https://www.amazon.com/dp/B07ZDGF417?ref=ppx_yo2ov_dt_b_product_details

    5 Pack DOT Push In Inflation Valve 3/8" Air Line Schrader Fitting Air Ride Bag- https://www.ebay.com/itm/312888977390

    (Second option) Viair, Inflation Valve, Model# 13892 https://www.northerntool.com/products/viair-inflation-valve-model-13892-5188217

    (8) Haltec H-5265 Standard Bore Lock-On Air Chuck $15.55 - https://www.amazon.com/dp/B01938M8MW?ref=ppx_yo2ov_dt_b_product_details

    (8) uxcell 20 Pcs 1/4PT Male Thread to 8mm Pneumatic Push in Quick Joint Fittings $20.33 - https://www.amazon.com/dp/B00S4TYZT6?ref=ppx_yo2ov_dt_b_product_details

    (3) TAILONZ PNEUMATIC Black 3/8 inch OD Y Spliter Plastic Push to Connect Fittings 3 Ways (Pack of 10) $9.99 - https://www.amazon.com/dp/B07R2BV18D?ref=ppx_yo2ov_dt_b_product_details



    Manifold:

    TAILONZ PNEUMATIC Male Straight 3/8 Inch Tube OD x 1/4 Inch NPT Thread Push to Connect Fittings PC-3/8-N2 (Pack of 2)
    https://www.amazon.com/dp/B08867KZZ9?ref=ppx_yo2ov_dt_b_product_details&th=1

    Kingston KMBVM Series Brass Mini Ball Valve, Lever, 1/4" NPT Male x NPT Female $10.08 - https://www.amazon.com/dp/B006U4E9F2?ref=ppx_yo2ov_dt_b_product_details&th=1

    Carvedexquisitely Outer Hex Head Thread Pipe Plug Fitting 1/4" NPT Male,304 Stainless Steel(pack of 4)
    https://www.amazon.com/gp/product/B09D8ZWMXS?ie=UTF8&th=1

    MEANLIN MEASURE 0-160Psi 2" DIAL FACE 1/4" NPT Pressure Gauge $9.99
    https://www.amazon.com/gp/product/B08K37VCWD?ie=UTF8&th=1


    Control Devices-NC25-1UK002 Safety Valve, 25-200 psi Adjustable Pressure Range, 1/4" Male NPT $7.79 - https://www.amazon.com/dp/B007GDXT3O?ref=ppx_yo2ov_dt_b_product_details

    4 Way Pneumatic Manifold Air Distribution Block, G1/2 Supply Port, G1/4-Inch Output Port, Aluminum Alloy $13.57
    https://www.amazon.com/gp/product/B07Z2D8V87?ie=UTF8&th=1

    (2) JUWO Brass Pipe Fitting, Hex Bushing, 1/2" NPT Male x 1/4" NPT Female Reducer (1-Pack) $7.99 - https://www.amazon.com/gp/product/B0BNT2WNN2?ie=UTF8&th=1

    (2) Milton S-1751 Safety Exhaust Coupler, 1/4" body, 1/4" MNPT $14.83 - https://www.amazon.com/gp/product/B07QZ69G64?ie=UTF8

    Interstate Pneumatics B100H 1/4 Inch Adjustable Industrial Pocket Blow Gun $7.99 - https://www.amazon.com/dp/B0043EUPFE?ref=ppx_yo2ov_dt_b_product_details
     
    Last edited: Sep 23, 2023
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    #60
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